Commission Delegated Regulation (EU) 2015/68 of 15 October 2014 supplementing Regulation (EU) No 167/2013 of the European Parliament and of the Council with regard to vehicle braking requirements for the approval of agricultural and forestry vehicles Text with EEA relevance

Type Delegated Regulation
Publication 2015-01-23
Last updated 2025-06-15
State In force
Department European Commission
Source EUR-Lex
articles 19
Reform history JSON API
  • 5.2.1.2. The performance of the service braking system required under the Regulation shall be obtained by the actuation of a single control device.
  • 5.2.1.2.1. This requirement is also deemed to be satisfied when the foot is moved from the drive pedal to the brake pedal or when at the start of the braking sequence, the drive control device is released or moved to neutral position by hand or foot.
  • 5.2.1.2.2. The control device of the service braking system shall be designed to return to the initial position automatically when released.

This does not apply to the hydrostatic section of the braking system when the release of the hydrostatic drive control device creates the braking effect.

  • 5.2.1.3. Contrary to point 5.2.1.1, with vehicles of Class I and Class II, when braking with the service brake system another brake system may also be used (secondary or parking braking system) to bring the vehicle to a stop on a gradient in the event of a residual creep speed.
5.2.2.   Secondary braking system
  • 5.2.2.1. With regard to the secondary braking system the relevant requirements of point 2.1.2.2 of Annex I shall be fulfilled.
5.2.3.   Parking braking system

With regard to the parking braking system the requirements of point 2.1.2.3 of Annex I shall be fulfilled.

  • 5.2.3.1. If, in the case of a hydrostatic drive, the vehicle cannot be stopped on a gradient, then it is permissible to operate the parking braking system to stop the vehicle from residual creep speed to standstill. For this purpose the parking braking system has to be designed such that it is possible for it to be actuated during driving.
5.3.   Characteristics of the braking systems
  • 5.3.1. The set of braking systems with which a vehicle is equipped shall satisfy the requirements laid down for service, secondary and parking braking systems.
  • 5.3.2. In the event of breakage of any component other than the brakes or the components referred to in point 2.2.1.2.7 of Annex I, or of any other failure of the service braking system the secondary braking system or that part of the service braking system which is not affected by the failure, shall be able to bring the vehicle to a halt in the conditions prescribed for secondary braking, in particular, when the secondary braking system and the service braking system have a common control device and a common transmission; for example, when the braking effect is dependent on the operation of the proper operation of the power transmission i.e. converter, hydraulic pumps, pressure pipes, hydraulic motors or comparable components.
  • 5.3.3. The systems providing service, secondary and parking braking may have common components as long as they fulfil the conditions as specified in point 2.2.1.2 of Annex I.
  • 5.3.4. The braking force distribution of the service brake system shall be designed in such a way that during braking there is no significant moment around the vertical axis of the vehicle if the limit of adhesion between tyres and road on homogeneous road surfaces is not attained.
  • 5.3.5. The braking force distribution of the service braking system shall be by design such that during braking with the service brake system on surfaces with different coefficients of friction of split-μ 0,2/0,8 a minimum deceleration can be achieved that is at least 55 % of the mean fully deceleration dm of the service braking system prescribed for the respective vehicle class (see point 6.3). This can be proven by calculations; in this case the rolling resistance shall not be taken into consideration.
  • 5.3.6. By way of derogation from point 5.3.2, in the event of a failure in the pump control device of the hydrostatic drive, it shall be possible to stop the vehicle with the performance prescribed for the secondary braking system. However, under this failure condition an additional device may be actuated that can always be easily operated from the driving position (for example a device acting on the engine speed, including the engine shut off control).
  • 5.3.7. In the case of an inch device, or other comparable device, which can be operated during driving, provisions shall be taken to ensure that all prescribed requirements of this Annex (especially the braking performance) are still complied with when this type of device is actuated.
  • 5.3.8. Warning signals and warning devices

The relevant requirements of point 2.2.1.29 and point 2.2.1.12 of Annex I shall be fulfilled.

  • 5.3.9. The energy storage devices (energy reservoirs) of power-driven vehicles shall be such that after eight full-stroke actuations of the service braking system control device the pressure remaining in the energy storage device(s) shall be not less than the pressure required to obtain the specified secondary braking performance.
  • 5.3.10. The pneumatic/hydraulic auxiliary equipment shall be supplied with energy in such a way that during its operation, the prescribed deceleration values can be reached and that even in the event of damage to the source of energy the operation of the auxiliary equipment cannot cause the reserves of energy feeding the braking systems to fall below the level indicated in point 2.2.1.12 of Annex I.
  • 5.3.11. Wear of the brakes

The relevant requirements of point 2.2.1.10 of Annex I shall be fulfilled.

  • 5.3.12. In the case of a tractor equipped with a complex electronic vehicle control systems according to Annex X, the requirements of that Annex shall be applied and the operation of the system shall not be adversely affected by magnetic or electrical fields.  This shall be demonstrated by compliance with the technical requirements laid down in accordance with the relevant provisions of Article 19 of Delegated Regulation (EU) 2015/208.
  • 5.3.13. If a tractor with a hydrostatic drive is authorised to tow a category R2, R3, R4 or S2 vehicle shall satisfy the relevant requirements of point 2.1.4, 2.1.5, 2.2.1.16, 2.2.1.17 and 2.2.1.18 of Annex I.
  • 5.3.14. Response time

Where a tractor is fitted with a service braking system which is totally or partially dependent on a source of energy other than the muscular effort of the driver, the requirements of point 3.3 of Annex II shall be satisfied for the non-hydrostatic part of the service braking system.

6. Braking tests

6.1.   General
  • 6.1.1. The relevant requirements of point 2.1 of Annex II shall be fulfilled.
  • 6.1.2. During the brake test the drivability shall be assessed (e.g. tendency for lifting the rear axle due to the braking action of the service brakes).
  • 6.1.2.1. Lift-off is not permitted for Class III vehicles.
  • 6.1.2.2. Lift-off of an axle is permissible for vehicles of Class I and Class II at a deceleration exceeding 4,5 m/s2. However, the driving stability shall be preserved.

Here, the braking effect of the hydrostatic drive has also to be taken into account.

6.2.   Type-0 test
6.2.1.   General
  • 6.2.1.1. The brake shall be cold. A brake is deemed to be cold when the conditions as specified in point 2.2.1.1 of Annex II are met.
  • 6.2.1.2. The test shall be conducted under the conditions as specified in point 2.2.1.3 of Annex II.
  • 6.2.1.3. The road shall be level.
  • 6.2.2. In the case of manually operated drive control device (Class I and Class II vehicles), the performance of the service brake shall be assessed by moving the drive lever to neutral just before operating the service brake in order to ensure not to brake against the hydrostatic system.  In the case of Class III vehicles this sequence shall be automatic, using only the service brake control device.
  • 6.2.3. Service braking system

The limits prescribed for minimum performance, both for tests with the vehicle unladen and for tests with the vehicle laden, are those laid down in point 6.3 for each class of vehicle.

The service braking system has to meet the requirements in point 6.3.1.

When used as a service braking system,

  • 6.2.3.1. a combination hydrostatic braking system shall also meet the requirements with regard to the minimum braking portion of friction brake(s) as specified in point 6.3.1.
  • 6.2.3.2. a combination friction braking system shall also meet the requirements with regard to the minimum braking portion of friction brake(s) as specified in point 6.3.1.

The performance of the friction brake shall also be determined. In this type of test, the effect of the hydrostatic transmission shall be neutralised to assess the friction brake and rolling resistance.

If the hydrostatic brake cannot be disconnected for technical reasons, the proportion of the friction brake may be determined by another method, e.g.:

  • 6.2.3.3. Successive brake tests are performed
  • 6.2.3.3.1 with the combination hydrostatic braking system with the friction brake(s) connected
  • 6.2.3.3.2 with the combination hydrostatic braking system with the friction brake(s) rendered inoperative (only 'hydrostatic braking')

Then this formula is used:

zF = zHy+F – zHy + R

zF : Mean fully developed deceleration of the friction braking system including rolling resistance
--- --- ---
zHy : Mean fully developed deceleration related only to the braking effect of the hydrostatic braking system including rolling resistance
--- --- ---
zHy+F : Mean fully developed deceleration of the combination hydrostatic braking system.
--- --- ---
R : Rolling resistance = 0,02
  • 6.2.4. Secondary braking system
  • 6.2.4.1. The secondary braking effectiveness test shall be conducted by either simulating the actual failure conditions in the service braking system or by carrying out this test with a secondary braking system which is independent from the service braking system.
  • 6.2.4.2. The system shall be tested with the appropriate control device.

The prescribed performance shall be obtained by applying to the control device a force not exceeding 600 N on a foot or 400 N on a hand operated control device. The control device shall be so placed that it can be easily and quickly applied by the driver.

  • 6.2.4.3. The limits prescribed for minimum performance, both for tests with the vehicle unladen and for tests with the vehicle laden, are those laid down in point 6.3.2 for each class of vehicle.
6.3.   Performance tests of service and secondary braking system (Type-0)
Laden & Unladen Class I Class II Class III
(v in km/h; s in m; dm in m/s2) v ≤ 12 ≤ 30 ≤ 40
6.3.1. Service braking system s ≤ 0,15v + v2/78 ≤ 0,15v + v2/92 ≤ 0,15v + v2/130
6.3.1. Service braking system dm ≥ 3,0 ≥ 3,55 ≥ 5,0
6.3.1.1. Minimum braking portion of friction brake(s) in a combination hydrostatic braking system s ≤ 0,15v + v2/26 ≤ 0,15v + v2/40 ≤ 0,15v + v2/40
6.3.1.1. Minimum braking portion of friction brake(s) in a combination hydrostatic braking system dm ≥ 1,0 ≥ 1,5 ≥ 1,5
6.3.1.2. Minimum braking portion of friction brake(s) within a combination friction braking system s ≤ 0,15v + v2/52 ≤ 0,15v + v2/52 ≤ 0,15v + v2/78
6.3.1.2. Minimum braking portion of friction brake(s) within a combination friction braking system dm ≥ 2,0 ≥ 2,0 ≥ 3,0
6.3.2. Secondary braking system s ≤ 0,15v + v2/40 ≤ 0,15v + v2/40 ≤ 0,15v + v2/57
6.3.2. Secondary braking system dm ≥ 1,5 ≥ 1,5 ≥ 2,2
6.4.   Brake test Type-I (fade)
  • 6.4.1. The service brakes shall be tested in such a manner that, the vehicle being laden, the energy input to the brakes is equivalent to that recorded in the same period of time with a laden vehicle driven at a steady speed of 40 km/h on a 7 per cent down-gradient for a distance of 1,7 km.
  • 6.4.2. Alternately, the test may be carried out on a level road, the tractor being drawn by a tractor; during the test, the force applied to the control device shall be adjusted so as to keep the resistance of the towed vehicle constant (7 per cent of the maximum total stationary axle load of the tested tractor). If the power available for hauling is insufficient, the test can be conducted at a lower speed but over a greater distance as shown in the table below:
Speed [km/h] Distance [metres]
40 1 700
30 1 950
20 2 500
15 3 100
  • 6.4.3. As an alternative to the procedure with continuous braking described in points 6.4.1 and 6.4.2., the test procedure described in point 2.3.1 of Annex II with repeated braking may also be used.
  • 6.4.4. Hot performance

At the end of the Type-I test the hot performance of the service braking system shall be measured in the same conditions (and in particular at a constant control force no greater than the mean force actually used) as for the Type-0 test (the temperature conditions may be different).

  • 6.4.4.1. The hot braking performance of the service braking system shall not be below the limits given in the table of following point 6.4.4.2.
  • 6.4.4.2. Minimum prescribed hot performance (Type-I test)
Service braking system Hot performance as % of the prescribed value Hot performance as % of the value recorded during Type-0 test
Hydrostatic braking system 90 90
Combination hydrostatic braking system 90 80
Combination friction braking system 80 60
Friction braking system 80 60
  • 6.4.5. The type-I Test can be omitted provided that the following two conditions are met:
  • 6.4.5.1. At least 60 % of the total braking forces during the Type-0 test of the service braking system (see point 6.2.3) is produced by the braking with the hydrostatic drive.
  • 6.4.5.2. The manufacturer can prove that overheating of the brakes in case of permanent operation is prevented.
6.5.   Parking braking system
  • 6.5.1. With regard to the parking braking system the requirements of point 3.1.3 of Annex II shall be fulfilled.
  • 6.5.2. To check compliance with the requirement specified in point 2.2.1.2.4 of Annex I, a Type-0 test shall be carried out with the laden vehicle at an initial test speed of v ≥ 0,8 vmax. The mean fully developed deceleration on application of the control device of the parking braking system and the deceleration immediately before the vehicle stops shall not be less than 1,5 m/s2. The force exerted on the braking control device shall not exceed the specified values.

In the case of a manually operated drive control (Class I and Class II vehicles), the performance of the parking brake system in motion shall be assessed by moving the drive control to neutral just before operating the parking braking system in order to ensure not to brake against the hydrostatic system.  In the case of Class III vehicles this sequence shall be automatic, using only the parking brake control device.

ANNEX X

Requirements applying to the safety aspects of complex electronic vehicle control systems

1. General

This Annex lays down the requirements for type-approval testing, fault strategy and verification with respect to the safety aspects of complex electronic vehicle control systems related to the braking of agricultural and forestry vehicles.

2. Requirements

All complex electronic vehicle control systems shall comply with the provisions of Annex 18 to UNECE Regulation No 13, as referenced in the following table:

UNECE Regulation No Subject Series of amendments OJ Reference
13 Approval of vehicles of categories M, N and O with regard to braking Supplement 5 to the 10 series of amendments 11 series of amendments L 257, 30.9.2010, p. 1 L 297, 13.11.2010, p. 183

ANNEX XI

Requirements and test procedures applying to anti-lock braking systems and to vehicles fitted with them

1. Definitions

For the purposes of this Annex:

  • 1.1. ‘integrated endurance braking system’ means an endurance braking system whose control device is integrated with that of the service braking system in such a way that both endurance and service braking systems are applied simultaneously or suitably phased by operation of the combined control device;
  • 1.2. ‘sensor’ means a component designed to identify and transmit to the controller the conditions of rotation of the wheel(s) or the dynamic conditions of the vehicle;
  • 1.3. ‘controller’ means a component designed to evaluate the data transmitted by the sensor(s) and to transmit a signal to the modulator;
  • 1.4. ‘modulator’ means a component designed to vary the braking force(s) in accordance with the signal received from the controller;
  • 1.5. ‘indirectly controlled wheel’ means a wheel whose braking force is modulated according to data provided by the sensor(s) of other wheel(s);
  • 1.6. ‘full cycling’ means that the anti-lock braking system is repeatedly modulating the brake force to prevent the directly controlled wheels from locking and excluding brake applications where modulation only occurs once during the stop;
  • 1.7. ‘full force’ means the maximum force laid down in the braking tests and performance of braking systems according to this Regulation.

For the purposes of directly and indirectly controlled wheels, anti-lock braking systems with ‘select-high’ control are deemed to include both directly and indirectly controlled wheels; in systems with ‘select-low’ control, all sensed wheels are deemed to be directly controlled wheels.

2. General

  • 2.1. This Annex lays down the required braking performance for agricultural vehicles fitted with anti-lock braking systems.

The maximum design speed for which such requirements are provided is meant, throughout this Annex, to be in the forward direction of the vehicle travel, unless otherwise explicitly mentioned.

  • 2.2. The anti-lock braking systems known at present comprise a sensor or sensors, a controller or controllers and a modulator or modulators. Any device of a different design which may be introduced in the future, or where an anti-lock braking function is integrated into another system, shall be deemed to be anti-lock braking systems within the meaning of this Annex if they provide performances equal to those prescribed by this Annex.
  • 2.3. Deviations from the prescribed test procedures are permitted in case that testing conditions cannot be complied with due to a too low maximum design speed of the tractor. In such a case the equivalence of the prescribed performances has to be demonstrated with the method of assessment and results being appended to the type approval report.

3. Types of anti-lock braking systems

  • 3.1. A tractor is deemed to be equipped with an anti-lock braking system if one of the following systems is fitted:
  • 3.1.1. Category 1 anti-lock braking system: A vehicle equipped with a category 1 anti-lock braking system shall meet all the relevant requirements of this Annex.
  • 3.1.2. Category 2 anti-lock braking system: A vehicle equipped with a category 2 anti-lock braking system shall meet all the relevant requirements of this Annex, except those of point 5.3.5.
  • 3.1.3. Category 3 anti-lock braking system: A vehicle equipped with a category 3 anti-lock braking system shall meet all the relevant requirements of this Annex except those of points 5.3.4 and 5.3.5 On such vehicles, any individual axle (or bogie) which does not include at least one directly controlled wheel shall fulfil the conditions of adhesion utilisation and the wheel-locking sequence of Appendix 1 to Annex II, with regard to the braking rate and the load respectively. Those requirements may be checked on high- and low-adhesion coefficient road surfaces (about 0,8 and 0,3 maximum) by modulating the service braking control force.
  • 3.2. A towed vehicle shall be deemed to be equipped with an anti-lock braking system when at least two wheels on opposite sides of the vehicle are directly controlled and all remaining wheels are either directly or indirectly controlled by the anti-lock braking system. In the case of drawbar towed vehicles, at least two wheels on one front axle and two wheels on one rear axle shall be directly controlled with each of these axles having at least one independent modulator and all remaining wheels are either directly or indirectly controlled. In addition, the anti-lock equipped towed vehicle shall meet one of the following conditions:
  • 3.2.1. Category A anti-lock braking system: A towed vehicle equipped with a category A anti-lock braking system shall meet all the relevant requirements of this Annex.
  • 3.2.2. Category B anti-lock braking system: A towed vehicle equipped with a category B anti-lock braking system shall meet all the relevant requirements of this Annex, except point 6.3.2.

4. General requirements

  • 4.1. Failures within the electric control transmission of the anti-lock braking system that affects the system with respect to the functional and performance requirements in this Annex, shall be signalled to the driver by a specific optical warning signal. The yellow warning signal specified in point 2.2.1.29.1.2 of Annex I shall be used for this purpose.

Until uniform test procedures have been agreed, the manufacturer shall provide the Technical Service with an analysis of potential failures within the control transmission and their effects. That information shall be subject to discussion and agreement between the Technical Service and the vehicle manufacturer.

  • 4.1.1. Sensor anomalies, which cannot be detected under static conditions, shall be detected not later than when the vehicle speed exceeds 10 km/h. However, to prevent erroneous fault indication when a sensor is not generating a speed output, due to non-rotation of a wheel, verification may be delayed but detected not later than when the vehicle speed exceeds 15 km/h. The warning signal may light up again while the vehicle is stationary, provided that it is extinguished before the vehicle speed reaches 10 km/h or 15 km/h, as appropriate, when no defect is present.
  • 4.1.2. When the anti-lock braking system is energised with the vehicle stationary, electrically controlled pneumatic modulator valve(s) shall cycle at least once.
  • 4.2. Tractors equipped with an anti-lock braking system and authorised to tow a towed vehicle equipped with such a system shall be fitted with a separate optical warning signal for the anti-lock braking system of the towed vehicle, meeting the requirements of point 4.1. The separate warning signals specified in point 2.2.1.29.2 of Annex I shall be used for this purpose, activated via pin 5 of the electrical connector conforming to ISO 7638:2003. The ISO 7638:2003 connector may be used for 5 pin or 7 pin applications, as appropriate.
  • 4.2.1. The warning signal shall not light up when a towed vehicle without an anti-lock braking system is coupled or when no towed vehicle is coupled. This function shall be automatic.
  • 4.3. In the event of a failure as described in point 4.1, the following requirements shall apply:

Tractors: The residual braking performance in the event of a failure of part of the transmission of the service braking system shall be 1,3 m/s2. That requirement shall not be construed as a departure from the requirements concerning secondary braking.

Towed vehicles: The residual braking performance shall be of at least 30 per cent of the prescribed performance for the service braking system of the relevant towed vehicle.

  • 4.4. The operation of the system shall not be adversely affected by magnetic or electrical fields.  That requirement shall be demonstrated by compliance with the technical requirements laid down in Article 19 of Delegated Regulation (EU) 2015/208.
  • 4.5. A manual device shall not be provided to disconnect or change the control mode of the anti-lock braking system, except on tractors of category T or C. Where a device is fitted to tractors of category T or C, the following conditions shall be met:
  • 4.5.1. An optical warning signal shall inform the driver that the anti-lock braking system has been disconnected or the control mode changed; the anti-lock failure warning signal specified in point 2.2.1.29.1.2 of Annex I may be used for this purpose. The warning signal shall be constant or flashing.
  • 4.5.2. The anti-lock braking system shall automatically be reconnected/returned to on-road mode when the ignition (start) device is again set to the 'on' (run) position or the vehicle speed exceeds 30 km/h.
  • 4.5.3. The vehicle user's handbook provided by the manufacturer should warn the driver of the consequences of manual disconnection or mode change of the anti-lock braking system.
  • 4.5.4. The device referred to in point 4.5 may, in conjunction with the tractor, disconnect/change the control mode of the anti-lock braking system of the towed vehicle. A separate device for the towed vehicle alone is not permitted.
  • 4.5.5. Devices changing the control mode of the anti-lock braking system are not subject to point 4.5 if in the changed control mode condition all requirements for the category of anti-lock braking system with which the vehicle is equipped are fulfilled. However, in such a case, points 4.5.1, 4.5.2, and 4.5.3 shall be met.
  • 4.6. In the case of vehicles which are equipped with an anti-lock braking system and with an integrated endurance braking system, the anti-lock braking system shall act at least on the service brakes of the endurance braking system's controlled axle and on the endurance braking system itself, and shall fulfil the relevant requirements of this Annex.
  • 4.7. In the case of towed vehicles with pneumatic braking systems, full cycling of the anti-lock braking system is only assured when the pressure available at any brake actuator of a directly controlled wheel is more than 100 kPa above the maximum cycling pressure throughout a given test. The supply pressure available may not be increased above 800 kPa.

In the case of towed vehicles with hydraulic braking systems, full cycling of the anti-lock braking system is only assured when the pressure available at any brake actuator of a directly controlled wheel is more than 1 750 kPa above the maximum cycling pressure throughout a given test. The available energy level provided to the anti-lock braking system may not be increased above 14 200 kPa.

5. Special provisions concerning tractors

5.1.   Energy consumption

Tractors equipped with anti-lock braking systems shall maintain their performance when the service braking control device is fully applied for long periods. Compliance with the requirement shall be verified by means of the procedure referred to in points 5.1.1, 5.2.3, 5.2.4, 5.2.5, 5.3, 6.1.1, 6.1.3, 6.1.4, 6.3:

5.1.1.   Test procedure
  • 5.1.1.1. The initial energy level in the energy storage device(s) shall be that specified by the manufacturer. This level shall be at least such as to ensure the efficiency prescribed for service braking when the vehicle is laden. The energy storage device(s) for pneumatic auxiliary equipment shall be isolated.
  • 5.1.1.2. From an initial speed of not less than 50 km/h (or vmax, whichever is lower), on a surface with a coefficient of adhesion of 0,3 or less, the brakes of the laden vehicle shall be fully applied for a time t, during which time the energy consumed by the indirectly controlled wheels shall be taken into consideration and all directly controlled wheels shall remain under control of the anti-lock braking system throughout that time.

Until such test surfaces become generally available, tyres at the limit of wear, and higher values up to 0,4 may be used at the discretion of the technical service. The actual value obtained and the type of tyres and surface shall be recorded.

  • 5.1.1.3. The vehicle's engine shall be then stopped or the supply to the energy storage device(s) cut off.
  • 5.1.1.4. The service braking control device shall be then fully actuated four times in succession with the vehicle stationary.
  • 5.1.1.5. When the control device is applied for the fifth time, it shall be possible to brake the vehicle with at least the performance prescribed for secondary braking of the laden vehicle.
  • 5.1.1.6. During the tests, in the case of a vehicle authorised to tow a vehicle equipped with a compressed-air braking system, the supply line shall be blocked off and an energy storage device of 0,5 litre capacity shall be connected to the control line (in accordance with point 1.2.2.3 of Annex IV, section A). When the brakes are applied for the fifth time, as provided in point 5.1.1.5 of this Annex, the energy level supplied to the control line shall not be below half the level obtained at a full application starting with the initial energy level.
5.1.2.   Additional requirements
  • 5.1.2.1. The coefficient of adhesion of the road surface is measured with the vehicle in question, by the method described in point 1.1 of Appendix 2.
  • 5.1.2.2. The braking test shall be conducted with the engine disconnected and idling, and with the vehicle laden.
  • 5.1.2.3. The braking time t shall be 15 seconds.
  • 5.1.2.4. If the time t cannot be completed in a single braking phase, further phases may be used, up to a maximum of four in all.
  • 5.1.2.5. If the test is conducted in several phases, no fresh energy shall be supplied between the phases of the test. From the second phase, the energy consumption corresponding to the initial brake application may be taken into account, by subtracting one full brake application from the four full applications prescribed in points 5.1.1.4, 5.1.1.5, 5.1.1.6 and 5.1.2.6 for each of the second, third and fourth phases used in the test procedure prescribed in point 5.1.1 as applicable.
  • 5.1.2.6. The performance prescribed in point 5.1.1.5 shall be deemed to be satisfied if, at the end of the fourth application, with the vehicle stationary, the energy level in the storage device(s) is at or above that required for secondary braking with the laden vehicle.
5.2.   Utilisation of adhesion
  • 5.2.1. The utilisation of adhesion by the anti-lock braking system takes into account the actual increase in braking distance beyond the theoretical minimum. The anti-lock braking system shall be deemed to be satisfactory when the condition

ε ≥ 0,75

is satisfied, where ε represents the adhesion utilised, as described in point 1.2 of Appendix 2.

  • 5.2.2. The adhesion utilisation (ε) shall be measured on road surfaces with a coefficient of adhesion of 0,3 or less, and of about 0,8 (dry road), with an initial speed of 50 km/h or vmax, whichever is the lower. To eliminate the effects of differential brake temperatures it is recommended that zAL (see Appendix 1) be determined prior to the determination of k.

Until such test surfaces become generally available, tyres at the limit of wear, and higher values up to 0,4 may be used at the discretion of the technical service. The actual value obtained and the type of tyres and surface shall be recorded.

  • 5.2.3. The test procedure to determine the coefficient of adhesion (k) and the formulae for calculation of the adhesion utilisation (ε) shall be those laid down in Appendix 2.
  • 5.2.4. The utilisation of adhesion by the anti-lock braking system shall be checked on complete vehicles equipped with anti-lock braking systems of categories 1 or 2. In the case of vehicles equipped with category 3 anti-lock braking systems, only the axle(s) with at least one directly controlled wheel shall satisfy this requirement.
  • 5.2.5. The condition ε ≥ 0,75 shall be checked with the vehicle laden and unladen. The laden test on the high-adhesion surface may be omitted if the prescribed force on the control device does not achieve full cycling of the anti-lock braking system. For the unladen test, the control force may be increased up to 1 000 N if no cycling is achieved with its full force value. A higher force value than the one of the full force may be used if required to activate the anti-lock braking system. If 1 000 N is insufficient to make the system cycle, then this test may be omitted. For air braking systems, the air pressure may not be increased above the cut-out pressure for the purpose of this test.
5.3.   Additional checks

The following additional checks shall be carried out with the engine disconnected, with the vehicle laden and unladen:

  • 5.3.1. The wheels directly controlled by an anti-lock braking system shall not lock when the full force is suddenly applied on the control device, on the road surfaces specified in point 5.2.2, at an initial speed of 40 km/h and at a high initial speed as indicated in the table below: Condition Maximum test speed High adhesion surface 0,8 vmax ≤ 80 km/h Low adhesion surface 0,8 vmax ≤ 70 km/h
  • 5.3.2. When an axle passes from a high-adhesion surface (kH) to low-adhesion surface (kL) where kH ≥ 0,5 and kH/kL ≥ 2, with the full force applied on the control device, the directly controlled wheels shall not lock. The running speed and the instant of applying the brakes shall be so calculated that, with the anti-lock braking system fully cycling on the high-adhesion surface, the passage from one surface to the other is made at high and at low speed, under the conditions laid down in point 5.3.1 above.
  • 5.3.3. When a vehicle passes from a low-adhesion surface (kL) to a high-adhesion surface (kH) where kH ≥ 0,5 and kH/kL ≥ 2, with the full force applied on the control device, the deceleration of the vehicle shall rise to the appropriate high value within a reasonable time and the vehicle shall not deviate from its initial course. The running speed and the instant of applying the brakes shall be so calculated that, with the anti-lock braking system fully cycling on the low-adhesion surface, the passage from one surface to the other occurs at approximately 50 km/h or 0,8 vmax, whichever is the lower.
  • 5.3.4. In the case of vehicles equipped with anti-lock braking systems of categories 1 and 2, when the right and left wheels of the vehicle are situated on surfaces with differing coefficients of adhesion (kH and kL) where kH ≥ 0,5 and kH/kL ≥ 2 the directly controlled wheels shall not lock when the full force is suddenly applied on the control device at a speed of 50 km/h or 0,8 vmax, whichever is the lower.
  • 5.3.5. Furthermore, laden vehicles equipped with anti-lock braking systems of category 1 shall, under the conditions of point 5.3.4, satisfy the braking rate prescribed in Appendix 3.
  • 5.3.6. However, in the tests provided for in points 5.3.1, 5.3.2, 5.3.3, 5.3.4 and 5.3.5, brief periods of wheel-locking are allowed. Furthermore, wheel-locking is permitted when the vehicle speed is less than 15 km/h; likewise, locking of indirectly controlled wheels is permitted at any speed, but stability and steerability shall not be affected.
  • 5.3.7. During the tests provided for in points 5.3.4 and 5.3.5, steering correction is permitted if the angular rotation of the steering control device is within 120° during the initial 2 seconds and not more than 240° in all. Furthermore, at the beginning of these tests the longitudinal median plane of the vehicle shall pass over the boundary between the high- and low-adhesion surfaces and during these tests no part of the (outer) tyres shall cross this boundary.
  • 5.3.8. The following notes are taken into account:
  • 5.3.8.1. kH and kL are measured as laid down in Appendix 2 to this Annex.
  • 5.3.8.2. The purpose of the tests in the following points 5.3.1, 5.3.2, 5.3.3 and 5.3.4 is to check that the directly controlled wheels do not lock and that the vehicle remains stable. In these tests a higher force value than the one of the full force may be used if required to activate the anti-lock braking system.
  • 5.3.8.3. With regard to points 5.3.1 and 5.3.2 it is not necessary, therefore, to make complete stops and bring the vehicle to a complete halt on the low-adhesion surface.

6. Special provisions concerning towed vehicles

6.1.   Energy consumption

Towed vehicles equipped with anti-lock braking systems shall be so designed that, even after the service braking control device has been fully applied for some time, the vehicle retains sufficient energy to bring it to a halt within a reasonable distance.

  • 6.1.1. Compliance with the above requirement shall be checked by the procedure specified below, with the vehicle unladen, on a straight and level road with a surface having a good coefficient of adhesion, and with the brakes adjusted as closely as possible and with the brake load sensing device (if fitted) held in the 'laden' position throughout the test.

If the coefficient of adhesion of the test track is too high, preventing the anti-lock braking system from cycling then the test may be carried out on a surface with a lower coefficient of adhesion.

  • 6.1.2. In the case of compressed-air braking systems, the initial energy level in the energy storage device(s) shall be equivalent to a pressure of 800 kPa at the coupling head of the towed vehicle's supply line.
  • 6.1.3. With an initial vehicle speed of at least 30 km/h, the brakes shall be fully applied for a time t = 15 s, during which time the energy consumed by the indirectly controlled wheels shall be taken into consideration and all directly controlled wheels shall remain under control of the anti-lock braking system. During this test, the supply to the energy storage device(s) shall be cut off. If the time t = 15 s cannot be completed in a single braking phase, further phases may be used. During these phases, no fresh energy shall be supplied to the energy storage device(s) and, as from the second phase, the additional energy consumption for filling the actuators is to be taken into account, e.g. by the following test procedure. The pressure in the reservoir(s) when starting the first phase is to be that stated in point 6.1.2. At the beginning of the following phase(s), the pressure in the reservoir(s) after application of the brakes shall be not less than the pressure in the reservoir(s) at the end of the preceding phase. At the subsequent phase(s), the only time to be taken into account is from the point at which the pressure in the reservoir(s) is equal to that at the end of the preceding phase.
  • 6.1.4. At the end of the braking, with the vehicle stationary, the service braking control device shall be fully actuated four times. During the fifth application, the pressure in the operating circuits shall be sufficient to provide a total braking force at the periphery of the wheels equal to not less than 22,5 % of the maximum stationary wheel load and without causing an automatic application of any braking system not being under the control of the anti-lock braking system.
6.2.   Utilisation of adhesion
  • 6.2.1. Towed vehicles equipped with an anti-lock braking system shall be deemed acceptable when the condition ε ≥ 0,75 is satisfied, where ε represents the adhesion utilised, as defined in point 2 of Appendix 2. This condition shall be verified with the vehicle unladen, on a straight and level road with a surface having a good coefficient of adhesion.

If the coefficient of adhesion of the test track is too high, preventing the anti-lock braking system from cycling then the test may be carried out on a surface with a lower coefficient of adhesion.

In the case of trailers fitted with a brake load sensing device the pressure setting may be increased to ensure full cycling.

  • 6.2.2. To eliminate the effects of differential brake temperatures, it is recommended that zRAL be determined prior to the determination of kR.
6.3.   Additional checks
  • 6.3.1. At speeds exceeding 15 km/h, the wheels directly controlled by an anti-lock braking system shall not lock when the full force is suddenly applied on the control device of the tractor. This shall be checked, under the conditions prescribed in point 6.2, at initial speeds of 40 km/h and 60 km/h.
  • 6.3.2. The provisions of this point shall only apply to towed vehicles equipped with an anti-lock braking system of category A. When the right and left wheels are situated on surfaces which produce differing maximum braking rates (zRALH and zRALL), where

Image omitted; see official source

and

Image omitted; see official source

the directly controlled wheels shall not lock when the force is suddenly applied on the control device of the tractor at a speed of 50 km/h. The ratio zRALH/zRALL may be ascertained by the procedure in point 2 of Appendix 2 or by calculating the ratio zRALH/zRALL. Under this condition, the unladen vehicle shall satisfy the prescribed braking rate in Appendix 3.

In the case of towed vehicle equipped with a brake load sensing device, the pressure setting of the device may be increased to ensure full cycling.

  • 6.3.3. At vehicle speeds ≥15 km/h, the directly controlled wheels are permitted to lock for brief periods, but at speeds < 15 km/h, any locking is permissible. Indirectly controlled wheels are permitted to lock at any speed. In all cases, stability shall not be affected.

Appendix 1

Symbols

The following symbols are used in Appendices 2, 3 and 4:

Symbol Notes
E wheelbase
ER distance between coupling point and centre of axle(s) of rigid drawbar towed vehicle (or distance between coupling point and centre of axle(s) of centre-axle towed vehicle)
ε the adhesion utilised by the vehicle: quotient of the maximum braking rate with the anti-lock braking system operative (zAL) and the coefficient of adhesion (k)
εi the ε-value measured on axle i (in the case of a tractor with a category 3 anti-lock braking system)
εΗ the ε-value on the high-friction surface
εL the ε-value on the low-friction surface
F force [N]
FbR braking force of the towed vehicle with the anti-lock braking system inoperative
FbRmax maximum value of FbR
FbRmaxi value of FbRmax with only axle i of the towed vehicle braked
FbRAL braking force of the towed vehicle with the anti-lock braking system operative
FCnd total normal reaction of road surface on the un-braked and non-driven axles of the vehicle combination under static conditions
FCd total normal reaction of road surface on the un-braked and driven axles of the vehicle combination under static conditions
Fdyn normal reaction of road under dynamic conditions with the anti-lock braking system operative
Fidyn Fdyn on axle i in case of tractors or drawbar towed vehicle
Fi normal reaction of road surface on axle i under static conditions
FM total normal static reaction of road surface on all wheels of the tractor
FMnd [^E0006] total normal static reaction of road surface on the un-braked and non-driven axles of the tractor
FMd total normal static reaction of road surface on the un-braked and driven axles of the power-driven vehicle
FR total normal static reaction of road surface on all wheels of towed vehicle
FRdyn total normal dynamic reaction of road surface on the axle(s) of rigid drawbar towed vehicle or centre-axle towed vehicle
FwM 0,01 FMnd + 0,015 FMd
g acceleration due to gravity (9,81 m/s2)
h height of centre of gravity specified by the manufacturer and agreed by the technical service conducting the approval test
hD height of drawbar (hinge point on towed vehicle)
hK height of fifth wheel coupling (king pin)
hR height of centre of gravity of the towed vehicle
k coefficient of adhesion between tyre and road
kf k-factor of one front axle
kH k-value determined on the high-friction surface
ki k-value determined on axle i for a vehicle with a category 3 anti-lock braking system
kL k-value determined on the low-friction surface
klock value of adhesion for 100 % slip
kM k-factor of the tractor
kpeak maximum value of the curve ‘adhesion versus slip’
kr k-factor of one rear axle
kR k-factor of the towed vehicle
P mass of individual vehicle [kg]
R ratio of kpeak to klock
t time interval [s]
tm mean value of t
tmin minimum value of t
z braking rate [m/s2]
zAL braking rate z of the vehicle with the anti-lock braking system operative
zC braking rate z of the vehicle combination, with the towed vehicle only braked and the anti-lock braking system inoperative
zCAL braking rate z of the vehicle combination, with the towed vehicle only braked and the anti-lock braking system operative
zCmax maximum value of zC
zCmaxi maximum value of zC, with only axle i of the towed vehicle braked
zm mean braking rate
zmax maximum value of z
zMALS zAL of the tractor on a ‘split surface’
zR braking rate z of the towed vehicle with the anti-lock braking system inoperative
zRAL zAL of the towed vehicle obtained by braking all the axles, the tractor un-braked and its engine disconnected
zRALH zRAL on the surface with the high coefficient of adhesion
zRALL zRAL on the surface with the low coefficient of adhesion
zRALS zRAL on the split surface
zRH zR on the surface with the high coefficient of adhesion
zRL zR on the surface with the low coefficient of adhesion
zRHmax maximum value of zRH
zRLmax maximum value of zRL
zRmax maximum value of zR

FMnd and FMd in case of two-axled power-driven vehicles: these symbols may be simplified to corresponding Fi-symbols.

Appendix 2

Utilisation of adhesion

1. Method of measurement for tractors

1.1.   Determination of the coefficient of adhesion (k)
  • 1.1.1. The coefficient of adhesion (k) shall be determined as the quotient of the maximum braking forces without locking the wheels and the corresponding dynamic load on the axle being braked.
  • 1.1.2. The brakes shall be applied only on one axle of the vehicle under test, at an initial speed of 50 km/h. The braking forces shall be distributed between the wheels of the axle to reach maximum performance. The anti-lock braking system shall be disconnected, or inoperative, between 40 km/h and 20 km/h.
  • 1.1.3. A number of tests at increments of line pressure shall be carried out to determine the maximum braking rate of the vehicle (zmax). During each test, a constant input force shall be maintained and the braking rate shall be determined by reference to the time (t) taken for the speed to reduce from 40 km/h to 20 km/h using the formula:

Image omitted; see official source

zmax is the maximum value of z in m/s2,

t is in seconds.

  • 1.1.3.1. Wheel-lock may occur below 20 km/h.
  • 1.1.3.2. Starting from the minimum measured value of t, called tmin, then select three values of t comprised within tmin and 1,05 tmin and calculate their arithmetical mean value tm, then calculate

Image omitted; see official source

If it is demonstrated that for practical reasons the three values determined above cannot be obtained, then the minimum time tmin may be utilised. However, the requirements of point 1.3 still apply.

  • 1.1.4. The braking forces shall be calculated from the measured braking rate and the rolling resistance of the un-braked axle(s) which is equal to 0,015 and 0,010 of the static axle load for a driven axle and a non-driven axle, respectively.
  • 1.1.5. The dynamic load on the axle shall be calculated from the braking rate, static axle load, wheelbase and centre of gravity height.
  • 1.1.6. The value of k shall be rounded to three decimal places.
  • 1.1.7. Then, the test shall be repeated for the other axles(s) as defined in points 1.1.1 to 1.1.6 (for exemptions, see points 1.4 and 1.5).
  • 1.1.8. For example, in the case of a two-axle rear-wheel drive vehicle, with the front axle being braked, the coefficient of adhesion (k) is given by:

Image omitted; see official source

  • 1.1.9. One coefficient shall be determined for the front axle kf and one for the rear axle kr.
1.2.   Determination of the adhesion utilised (ε)
  • 1.2.1. The adhesion utilised (ε) is defined as the quotient of the maximum braking rate with the anti-lock braking system operative (zAL) and the coefficient of adhesion kM, i.e.

Image omitted; see official source

  • 1.2.2. From an initial vehicle speed of 55 km/h, or vmax whichever is lower, the maximum value for the braking rate (zAL) shall be measured with full cycling of the anti-lock braking system. This value for zAL shall be based on the average value of three tests, as previously described in point 1.1.3, using the time taken for the speed to reduce from 45 km/h to 15 km/h, according to the following formula:

Image omitted; see official source

  • 1.2.3. The coefficient of adhesion kM shall be determined by weighting with the dynamic axle loads:

Image omitted; see official source

Where:

Image omitted; see official source

Image omitted; see official source

  • 1.2.4. The value of ε shall be rounded to two decimal places.
  • 1.2.5. In the case of a vehicle equipped with an anti-lock braking system of category 1 or 2, the value of zAL is based on the whole vehicle, with the anti-lock braking system in operation, and the adhesion utilised (ε) shall be given by the same formula quoted in point 1.2.1.
  • 1.2.6. In the case of a vehicle equipped with an anti-lock braking system of category 3, the value of zAL shall be measured on each axle which has at least one directly controlled wheel.

Example: for a two-axle vehicle with an anti-lock braking system acting only on the rear axle (2), the adhesion utilised (ε) is given by:

Image omitted; see official source

This calculation shall be made for each axle having at least one directly controlled wheel.

  • 1.3. If ε > 1,00, the measurements of coefficients of adhesion shall be repeated. A tolerance of 10 % is acceptable.
  • 1.4. For tractors equipped with three axles, any axles that are interconnected by either suspension components and thereby react to weight transfer under braking or driveline may be disregarded in establishing a k value for the vehicle.

Until a uniform test procedure is agreed, vehicles with more than three axles and special vehicles shall be subject to consultation with the technical service.

  • 1.5. For tractors with a wheel base less than 3,80 m and with h/E > 0,25, the determination of the coefficient of adhesion for the rear axle shall be omitted
  • 1.5.1. In that case, the adhesion utilised (ε) is defined as the quotient of the maximum braking rate with the anti-lock braking system operative (zAL) and the coefficient of adhesion (kf), i. e.

Image omitted; see official source

2. Method of measurement for towed vehicles

2.1.   General
  • 2.1.1. The coefficient of adhesion (k) shall be determined as the quotient of the maximum braking forces without locking the wheels and the corresponding dynamic load on the axle being braked.
  • 2.1.2. The brakes shall be applied on only one axle of the towed vehicle under test, at an initial speed of 50 km/h. The braking forces shall be distributed between the wheels of the axle to reach maximum performance. The anti-lock braking system shall be disconnected or inoperative between 40 km/h and 20 km/h.
  • 2.1.3. A number of tests at increments of line pressure shall be carried out to determine the maximum braking rate of the vehicle combination (zCmax) with the towed vehicle only braked. During each test, a constant input force shall be maintained and the braking rate shall be determined by reference to the time taken (t) for the speed to reduce from 40 km/h to 20 km/h using the formula:

Image omitted; see official source

  • 2.1.3.1. Wheel-lock may occur below 20 km/h.
  • 2.1.3.2. Starting from the minimum measured value of t, called tmin, then select three values of t comprised within tmin and 1,05 tmin and calculate their arithmetical mean value tm.

then calculate:

Image omitted; see official source

If it is demonstrated that for practical reasons the three values determined above cannot be obtained, then the minimum time tmin may be utilised.

  • 2.1.4. The adhesion utilised (ε) shall be calculated by means of the formula:

Image omitted; see official source

The k value shall be determined according to point 2.2.3 for drawbar towed vehicles or point 2.3.1 for rigid drawbar towed vehicles and centre-axle towed vehicles, respectively.

  • 2.1.5. If ε > 1,00 the measurements of coefficients of adhesion shall be repeated. A tolerance of 10 % is accepted.
  • 2.1.6. The maximum braking rate (zRAL) shall be measured with full cycling of the anti-lock braking system and the tractor unbraked, based on the average value of three tests, as in point 2.1.3.
2.2.   Drawbar towed vehicles
  • 2.2.1. The measurement of k (with the anti-lock braking system being disconnected, or inoperative, between 40 km/h and 20 km/h) shall be performed for the front and rear axles.

For one front axle i:

Image omitted; see official source

Image omitted; see official source

Image omitted; see official source

For one rear axle i:

Image omitted; see official source

Image omitted; see official source

Image omitted; see official source

  • 2.2.2. The values of kf and kr shall be rounded to three decimal places.
  • 2.2.3. The coefficient of adhesion kR shall be determined proportionally according to the dynamic axle loads.

Image omitted; see official source

  • 2.2.4. Measurement of zRAL (with the anti-lock braking system operative)

Image omitted; see official source

zRAL shall be determined on a surface with a high coefficient of adhesion and, for vehicles with a category A anti-lock braking system, also on a surface with a low coefficient of adhesion.

2.3.   Rigid drawbar towed vehicles and centre-axle towed vehicles
  • 2.3.1. The measurement of k (with the anti-lock braking system being disconnected, or inoperative, between 40 km/h and 20 km/h) shall be carried out with wheels fitted only on one axle, the wheels of the other axle(s) are removed.

Image omitted; see official source

Image omitted; see official source

Image omitted; see official source

  • 2.3.2. The measurement of zRAL (with the anti-lock braking system operative) shall be carried out with all wheels fitted.

Image omitted; see official source

Image omitted; see official source

Image omitted; see official source

zRAL shall be determined on a surface with a high coefficient of adhesion and, for vehicles with a category A anti-lock braking system, also on a surface with a low coefficient of adhesion.

Appendix 3

Performance on differing adhesion surfaces

1. Tractors

  • 1.1. The prescribed braking rate referred to in point 5.3.5 of this Annex may be calculated by reference to the measured coefficient of adhesion of the two surfaces on which this test is carried out.

The two surfaces shall satisfy the conditions set out in point 5.3.4. of this Annex.

  • 1.2. The coefficient of adhesion (kH and kL) of the high- and low-adhesion surfaces, respectively, shall be determined in accordance with the provisions in point 1.1 of Appendix 2.
  • 1.3. The braking rate (zMALS) for laden tractors shall be:

Image omitted; see official source

and

Image omitted; see official source

2. Towed vehicles

  • 2.1. The braking rate referred to in point 6.3.2 of this Annex may be calculated by reference to the measured braking rates zRALH and zRALL on the two surfaces on which the tests are carried out with the anti-lock braking system operative. These two surfaces shall satisfy the conditions prescribed in point 6.3.2 of this Annex.
  • 2.2. The braking rate zRALS shall be:

Image omitted; see official source

and

Image omitted; see official source

If εΗ > 0,95 use εΗ = 0,95.

Appendix 4

Method of selection of the low-adhesion surface

    1. Details of the coefficient of adhesion of the surface selected, as determined in point 5.1.1.2 of this Annex, shall be given to the technical service.
  • 1.1. These data shall include a curve of the coefficient of adhesion versus slip (from 0 % to 100 % slip) for a speed of approximately 40 km/h.

Until a uniform test procedure is established for the determination of the adhesion curve for vehicles with a maximum mass exceeding 3,5 tonnes, the curve established for passenger cars may be used. In this case, for vehicles with a maximum mass exceeding 3.5 tonnes, the ratio kpeak to klock shall be established using a value of kpeak as defined in Appendix 2. With the consent of the technical service, the coefficient of adhesion described in this item may be determined by another method provided that the equivalence of the values of kpeak and klock are demonstrated.

  • 1.1.1. The maximum value of the curve will represent kpeak and the value at 100 % slip will represent klock.
  • 1.1.2. The ratio R shall be determined as the quotient of the kpeak and klock.

Image omitted; see official source

  • 1.1.3. The value of R shall be rounded to one decimal place.
  • 1.1.4. The surface to be used shall have a ratio R between 1,0 and 2,0.

Until such test surfaces become generally available, a ratio R up to 2,5 is acceptable, subject to discussion with the technical service.

    1. Prior to the tests, the technical service shall ensure that the selected surface meets the specified requirements and shall be informed of the test method to determine R, the type of vehicle (tractor, etc.) and the axle load and tyres (different loads and different tyres have to be tested and the results shown to the technical service which will decide if they are representative for the vehicle to be approved).
  • 2.1. The value of R shall be mentioned in the test report.

The calibration of the surface has to be carried out at least once a year with a representative vehicle to verify the stability of R.

ANNEX XII

Requirements applying to EBS of vehicles with compressed-air braking systems or of vehicles with data communication via pin 6 and 7 of ISO 7638 connector and to vehicles fitted with such EBS

1. Definitions

For the purposes of this Annex:

  • 1.1. ‘point-to-point’ means a topology of a communication network with only two units. Each unit has an integrated termination resistor for the communication line;
  • 1.2. ‘braking signal’ means a logic signal indicating brake activation.

2. General requirements

  • 2.1. The electric control line shall conform to ISO 11992-1 and 11992-2:2003 including Amd.1:2007 and be a point-to-point type using the seven pin connector according to ISO 7638-1 or 7638-2:2003. The data contacts of the ISO 7638 connector shall be used to transfer information exclusively for braking (including ABS) and running gear (steering, tyres and suspension) functions as specified in ISO 11992-2:2003 including Amd.1:2007. The braking functions have priority and shall be maintained in the normal and failed modes. The transmission of running gear information shall not delay braking functions. The power supply, provided by the ISO 7638 connector, shall be used exclusively for braking and running gear functions and that required for the transfer of towed vehicle related information not transmitted via the electric control line. However, in all cases the provisions of point 5.2.1 shall apply. The power supply for all other functions shall use other measures.
  • 2.2. The support of messages defined within ISO 11992-2:2003 including Amd.1:2007 is specified in Appendix 1 to this Annex for the tractor and towed vehicle as appropriate.
  • 2.3. The functional compatibility of tractors and towed vehicles equipped with electric control lines shall be assessed at the time of type approval by checking that the relevant provisions of ISO 11992:2003, including ISO 11992-2:2003 and its Amd.1:2007 parts 1 and 2, are fulfilled. Appendix 2 to this Annex provides an example of tests that may be used to perform this assessment.
  • 2.4. When a tractor is equipped with an electric control line and electrically connected to a towed vehicle equipped with an electric control line, a continuous failure (> 40 ms) within the electric control line shall be detected in the tractor and shall be signalled to the driver by the yellow warning signal specified in point 2.2.1.29.1.2 of Annex I, when such vehicles are connected via the electric control line.

3. Special requirements for the connections between tractors and towed vehicles for compressed-air braking systems

  • 3.1. The electric control line of the tractor shall provide information as to whether the requirements of point 2.2.1.16.3 of Annex I can be satisfied by the electric control line, without assistance from the pneumatic control line. It shall also provide information as to whether it is equipped according to point 2.1.4.1.2 of Annex I with two control lines or according to point 2.1.4.1.3 of Annex I with only an electric control line.
  • 3.2. A tractor equipped according to point 2.1.4.1.3 of Annex I shall recognise that the coupling of a towed vehicle equipped according to point 2.1.4.1.1 of Annex I is not compatible. When such vehicles are electrically connected via the electric control line of the tractor, the driver shall be warned by the red optical warning signal specified in point 2.2.1.29.1.1 of Annex I and when the system is energised, the brakes on the tractor shall be automatically applied. This brake application shall provide at least the prescribed parking braking performance required by points 3.1.3.1 and 3.1.3.2 of Annex II respectively.
  • 3.3. In the case of a tractor equipped with two control lines as described in point 2.1.4.1.2 of Annex I, when electrically connected to a towed vehicle which is also equipped with two control lines, all of the following conditions shall be fulfilled:
  • 3.3.1. both signals shall be present at the coupling head and the towed vehicle shall use the electric control signal unless this signal is deemed to have failed. In this case the towed vehicle shall automatically switch to the pneumatic control line;
  • 3.3.2. each vehicle shall conform to the relevant provisions of Appendix 1 of Annex II for both electric and pneumatic control lines;
  • 3.3.3. when the electric control signal has exceeded the equivalent of 100 kPa for more than 1 second, the towed vehicle shall verify that a pneumatic signal is present; should no pneumatic signal be present, the driver shall be warned from the towed vehicle by the separate yellow warning signal specified in point 2.2.1.29.2 of Annex I.
  • 3.4. A towed vehicle may be equipped as described in point 2.1.4.1.3 of Annex I, provided that it can only be operated in conjunction with a tractor with an electric control line which satisfies the requirements of point 2.2.1.16.3 of Annex I. In any other case, the towed vehicle, when electrically connected, shall automatically apply the brakes or remain braked. The driver shall be warned by the separate yellow warning signal specified in point 2.2.1.29.2 of Annex I.
  • 3.5. If the operation of the parking braking system on the tractor also operates a braking system on the towed vehicle, as permitted by point 2.1.2.3 of Annex I, then the following additional requirements shall be met:
  • 3.5.1. When the tractor is equipped according to point 2.1.4.1.1 of Annex I, the actuation of the parking braking system of the tractor shall actuate a braking system on the towed vehicle via the pneumatic control line.
  • 3.5.2. When the tractor is equipped according to point 2.1.4.1.2 of Annex I, the actuation of the parking braking system on the tractor shall actuate a braking system on the towed vehicle as prescribed in point 3.5.1 In addition, the actuation of the parking braking system may also actuate a braking system on the towed vehicle via the electric control line.
  • 3.5.3. When the tractor is equipped according to point 2.1.4.1.3 of Annex I or, if it satisfies the requirements of point 2.2.1.16.3 of Annex I without assistance from the pneumatic control line, point 2.1.4.1.2 of Annex I, the actuation of the parking braking system on the tractor shall actuate a braking system on the towed vehicle via the electric control line. When the electrical energy for the braking equipment of the tractor is switched off, the braking of the towed vehicle shall be effected by evacuation of the supply line (in addition, the pneumatic control line may remain pressurised); the supply line may only remain evacuated until the electrical energy for the braking equipment of the tractor is restored and simultaneously the braking of the towed vehicle via the electric control line is restored.

4. Special additional requirements for service braking systems with electric control transmission

4.1.   Tractors
  • 4.1.1. With the parking braking system released, the service braking system shall be able to generate a static total braking force at least equivalent to that required by the prescribed Type-0 test, even when the ignition/start switch has been switched off and/or the key has been removed. In the case of tractors authorised to tow vehicles of category R3b or R4b, such vehicles shall provide a full control signal for the service braking system of the towed vehicle. It should be understood that sufficient energy is available in the energy transmission of the service braking system.
  • 4.1.2. In the case of a single temporary failure (< 40 ms) within the electric control transmission, excluding its energy supply, (e.g. non-transmitted signal or data error) there shall be no distinguishable effect on the service braking performance.
  • 4.1.3. A failure within the electric control transmission, not including its energy reserve, that affects the function and performance of systems addressed in this Regulation shall be indicated to the driver by the red or yellow warning signal specified in points 2.2.1.29.1.1 and 2.2.1.29.1.2 of Annex I, respectively, as appropriate.  When the prescribed service braking performance can no longer be achieved (red warning signal), failures resulting from a loss of electrical continuity (e.g. breakage, disconnection) shall be signalled to the driver as soon as they occur, and the prescribed residual braking performance shall be fulfilled by operating the service braking control device in accordance with point 3.1.4 of Annex II.

The manufacturer shall provide the Technical Service with an analysis of potential failures within the control transmission and their effects. This information shall be subject to discussion and agreement between the Technical Service and the vehicle manufacturer.

These requirements shall not be construed as a departure from the requirements concerning secondary braking.

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