Commission Regulation (EU) 2017/2400 of 12 December 2017 implementing Regulation (EC) No 595/2009 of the European Parliament and of the Council as regards the determination of the CO2 emissions and fuel consumption of heavy-duty vehicles and amending Directive 2007/46/EC of the European Parliament and of the Council and Commission Regulation (EU) No 582/2011 (Text with EEA relevance. )

COMMISSION REGULATION (EU) 2017/2400

of 12 December 2017

implementing Regulation (EC) No 595/2009 of the European Parliament and of the Council as regards the determination of the CO2 emissions and fuel consumption of heavy-duty vehicles and amending Directive 2007/46/EC of the European Parliament and of the Council and Commission Regulation (EU) No 582/2011

(Text with EEA relevance)

CHAPTER 1

GENERAL PROVISIONS

Article 1

Subject matter

This Regulation complements the legal framework for the type-approval of motor vehicles and engines with regard to emissions and vehicle repair and maintenance information established by Regulation (EU) No 582/2011 by laying down the rules for issuing licences to operate a simulation tool with a view to determining CO2 emissions and fuel consumption of new vehicles to be sold, registered or put into service in the Union and for operating that simulation tool and declaring the CO2 emissions and fuel consumption values thus determined.

Article 2

Scope

Article 3

Definitions

For the purposes of this Regulation, the following definitions shall apply:

(1)‘CO2 emissions and fuel consumption related properties’ means specific properties derived for a component, separate technical unit and system which determine the impact of the part on the CO2 emissions and fuel consumption of a vehicle;

(2)‘input data’ means information on the CO2 emissions and fuel consumption related properties of a component, separate technical unit or system which is used by the simulation tool for the purpose of determining CO2 emissions and fuel consumption of a vehicle;

(3)‘input information’ means information relating to the characteristics of a vehicle which is used by the simulation tool for the purposes of determining their CO2 emissions and fuel consumption of the vehicle and which is not part of an input data;

(4)‘manufacturer’ means the person or body who is responsible to the approval authority for all aspects of the certification process and for ensuring conformity of CO2 emissions and fuel consumption related properties of components, separate technical units and systems. It is not essential that the person or body be directly involved in all stages of the construction of the component, separate technical unit or system which is the subject of the certification.

(4a)‘vehicle manufacturer’ means a body or person responsible for issuing the manufacturer's records file and the customer information file pursuant to Article 9;

(5)‘authorised entity’ means a national authority authorised by a Member State to request relevant information from the manufacturers and vehicle manufacturers on the CO2 emissions and fuel consumption related properties of a specific component, specific separate technical unit or specific system and CO2 emissions and fuel consumption of new vehicles respectively.

(6)‘transmission’ means a device consisting of at least of two shiftable gears, changing torque and speed with defined ratios;

(7)‘torque converter’ means a hydrodynamic start-up component either as a separate component of the driveline or transmission with serial or parallel power flow that adapts speed between engine and wheel and provides torque multiplication;

(8)‘other torque transferring component’ or ‘OTTC’ means a rotating component attached to the driveline which produces torque losses dependent on its own rotational speed;

(9)‘additional driveline component’ or ‘ADC’ means a rotating component of the driveline which transfers or distributes power to other driveline components and produces torque losses dependant on its own rotational speed;

(10)‘axle’ means a central shaft for a rotating wheel or gear as drive axle of a vehicle;

(11)‘air drag’ means characteristic of a vehicle configuration regarding aerodynamic force acting on the vehicle opposite to the direction of air flow and determined as a product of the drag coefficient and the cross sectional area for zero crosswind conditions;

(12)‘auxiliaries’ means vehicle components including an engine fan, steering system, electric system, pneumatic system and air conditioning (AC) system whose CO2 emissions and fuel consumption properties have been defined in Annex IX;

(13)‘component family’, ‘separate technical unit family’ or ‘system family’ means a manufacturer's grouping of components, separate technical units or systems, respectively, which through their design have similar CO2 emissions and fuel consumption related properties;

(14)‘parent component’, ‘parent separate technical unit’ or ‘parent system’ means a component, separate technical unit or system, respectively, selected from a component, separate technical unit or system family, respectively, in such a way that its CO2 emissions and fuel consumption related properties will be the worst case for that component family, separate technical unit family or system family;

(15)‘zero emission heavy-duty vehicle’ or ‘ZE-HDV’ means a heavy-duty vehicle without an internal combustion engine, or with an internal combustion engine that emits less than 1 g CO2/kWh;

(16)‘vocational vehicle’ means a heavy-duty vehicle not intended for the delivery of goods and for which one of the following digits is used to supplement the bodywork codes, as listed in Appendix 2 to Annex II of Directive 2007/46/EC: 09, 10, 15, 16, 18, 19, 20, 23, 24, 25, 26, 27, 28, 31; or a tractor with a maximum speed not exceeding 79 km/h;

(17)‘rigid lorry’ means a lorry that is not designed or constructed for the towing of a semi-trailer;

(18)‘tractor’ means a tractor unit that is designed and constructed exclusively or principally to tow semi-trailers;

(19)‘sleeper cab’ means a type of cabin that has a compartment behind the driver's seat intended to be used for sleeping;

(20)‘hybrid electric heavy-duty vehicle’ or ‘He-HDV’ is as defined in Article 3(15) of Directive 2007/46/EC;

(21)‘dual-fuel vehicle’ is as defined in Article 2(48) of Regulation (EU) No 582/2011.

With regard to He-HDVs, Articles 5(3), 9(1) and 12(1) shall apply only to He-HDVs where the second highest maximum net power of all energy converters is less than 10 % of the highest maximum net power of all energy converters. Energy converters used only for the starting are in this respect not taken into consideration.

Article 4

Vehicle groups

For the purpose of this Regulation, motor vehicles shall be classified in vehicle groups in accordance with Table 1 in Annex I.

Articles 5 to 22 do not apply to motor vehicles of vehicle groups 0, 6, 7, 8, 13, 14, 15 and 17.

Article 5

Electronic tools

(a)a simulation tool;

(b)pre-processing tools;

(c)a hashing tool.

The Commission shall maintain the electronic tools and provide modifications and updates to those tools.

CHAPTER 2

LICENCE TO OPERATE THE SIMULATION TOOL FOR THE PURPOSES OF TYPE-APPROVAL WITH REGARD TO EMISSIONS AND VEHICLE REPAIR AND MAINTENANCE INFORMATION

Article 6

Application for a licence to operate the simulation tool with a view to determining CO2 emissions and fuel consumption of new vehicles

It shall also be accompanied by the assessment report drafted by the approval authority after performing an assessment in accordance with point 2 of Annex II.

Article 7

Administrative provisions for the granting of the licence

Where the requirements laid down in Annex II are met only with respect to some of the vehicle groups specified in the application for a licence, the licence shall be granted only with respect to those vehicle groups.

Article 8

Subsequent changes to the processes set up for the purposes of determining CO2 emissions and fuel consumption of vehicles

CHAPTER 3

OPERATION OF THE SIMULATION TOOL WITH A VIEW TO DETERMINING THE CO2 EMISSIONS AND FUEL CONSUMPTION FOR THE PURPOSES OF REGISTRATION, SALE AND ENTRY INTO SERVICE OF NEW VEHICLES

Article 9

Obligation to determine and declare CO2 emissions and fuel consumption of new vehicles

A vehicle manufacturer may operate the simulation tool for the purposes of this Article only if in possession of a licence granted for the vehicle group concerned in accordance with Article 7 or extended to the vehicle group concerned in accordance with Article 8(1).

With the exception of the cases referred to in the second subparagraph of Article 21(3), and in Article 23(6), any subsequent changes to the manufacturer's records file shall be prohibited.

Each customer information file shall include an imprint of the cryptographic hash of the manufacturer's records file referred to in paragraph 3.

Article 10

Modifications, updates and malfunction of the electronic tools

Article 11

Accessibility of the simulation tool inputs and output information

CHAPTER 4

CO2 EMISSIONS AND FUEL CONSUMPTION RELATED PROPERTIES OF COMPONENTS, SEPARATE TECHNICAL UNITS AND SYSTEMS

Article 12

Components, separate technical units and systems relevant for the purposes of determining CO2 emissions and fuel consumption

(a)engines;

(b)transmissions;

(c)torque converters;

(d)other torque transferring components;

(e)additional driveline components;

(f)axles;

(g)body or trailer air drag;

(h)auxiliaries;

(i)tyres.

Article 13

Standard values

Article 14

Certified values

Article 15

Family concept regarding components, separate technical units and systems using certified values

—Appendix 6 to Annex VI as regards the family concept of transmissions, torque converters, other torque transferring component and additional driveline components;

—Appendix 4 to Annex VII as regards the family concept of axles;

—Appendix 5 to Annex VIII as regards the family concept for the purposes of determining air drag.

For tyres, a family shall consist of one tyre type only.

If, in the framework of testing for the purposes of the second subparagraph of Article 16(3), the approval authority determines that the selected parent component, parent separate technical unit or parent system does not fully represent the component family, separate technical unit family or system family, an alternative reference component, separate technical units or system may be selected by the approval authority, tested and shall become a parent component, parent separate technical unit or parent system.

The CO2 emissions and fuel consumption related properties of that specific component, separate technical unit or system shall be determined in accordance with Article 14.

Article 16

Application for a certification of the CO2 emissions and fuel consumption related properties of components, separate technical units or systems

—Appendix 2 to Annex V as regards engines;

—Appendix 2 to Annex VI as regards transmissions;

—Appendix 3 to Annex VI as regards torque converters;

—Appendix 4 to Annex VI as regards other torque transferring component;

—Appendix 5 to Annex VI as regards additional driveline components;

—Appendix 2 to Annex VII as regards axles;

—Appendix 2 to Annex VIII as regards air drag;

—Appendix 2 to Annex X as regards tyres.

The application shall also be accompanied by the relevant test reports issued by an approval authority, test results, and by a statement of compliance issued by an approval authority pursuant to point 1 of Annex X of Directive 2007/46/EC.

Article 17

Administrative provisions for the certification of CO2 emissions and fuel consumption related properties of components, separate technical units and systems

—Appendix 1 to Annex V as regards engines;

—Appendix 1 to Annex VI as regards transmissions, torque converters, other torque transferring component and additional driveline components;

—Appendix 1 to Annex VII as regards axles;

—Appendix 1 to Annex VIII as regards air drag;

—Appendix 1 to Annex X as regards tyres.

—Appendix 6 to Annex V as regards engines;

—Appendix 7 to Annex VI as regards transmissions, torque converters, other torque transferring component and additional driveline components;

—Appendix 5 to Annex VII as regards axles;

—Appendix 8 to Annex VIII as regards air drag;

—Appendix 1 to Annex X as regards tyres.

The approval authority shall not assign the same number to another component family, separate technical unit family or system family. The certification number shall be used as the identifier of the test report.

Article 18

Extension to include a new component, separate technical unit or system into a component family, separate technical unit family or system family

—Appendix 3 to Annex V as regards the family concept of engines;

—Appendix 6 to Annex VI as regards the family concept of transmissions, torque converters, other torque transferring component and additional driveline components;

—Appendix 4 to Annex VII as regards the family concept of axles;

—Appendix 5 to Annex VIII as regards the family concept for the purposes of determining air drag.

In such cases, the approval authority shall issue a revised certificate denoted by an extension number.

The manufacturer shall modify the information document referred to in Article 16(2) and provide it to the approval authority.

Article 19

Subsequent changes relevant for the certification of CO2 emissions and fuel consumption related properties of components, separate technical units and systems

CHAPTER 5

CONFORMITY OF SIMULATION TOOL OPERATION, INPUT INFORMATION AND INPUT DATA

Article 20

Responsibilities of the vehicle manufacturer, the approval authority and the Commission with regard to the conformity of simulation tool operation

The vehicle manufacturer shall, on a yearly basis, perform the verification testing procedure set out in Annex Xa on a minimum number of vehicles in accordance with point 3 of that Annex. The vehicle manufacturer shall provide, until 31 December of each year and in accordance with point 8 of Annex Xa, a test report to the approval authority for each vehicle tested, shall keep the test reports for a duration of at least 10 years and shall make them available to the Commission and approval authorities of the other Member States upon request.

Where a vehicle fails the verification testing procedure set out in Annex Xa, the approval authority shall start an investigation to determine the cause of that failure, in accordance with Annex Xa. As soon as the approval authority determines the cause of the failure, it shall inform the approval authorities of the other Member States thereof.

If the cause of the failure is linked to the operation of the simulation tool, Article 21 shall apply. If the cause of the failure is linked to the certified CO2 emissions and fuel consumption related properties of components, separate technical units and systems, Article 23 shall apply.

If no irregularities could be found in the certification of components, separate technical units or systems and the operation of the simulation tool, the approval authority shall report the vehicle failure to the Commission. The Commission shall investigate whether the simulation tool or the verification testing procedure set out in Annex Xa has caused the vehicle to fail and whether an improvement of the simulation tool or the verification testing procedure is necessary.

Article 21

Remedial measures for the conformity of simulation tool operation

Where the vehicle manufacturer demonstrates that further time is necessary for the submission of the plan of remedial measures, an extension of up to 30 calendar days may be granted by the approval authority.

The approval authority may require the vehicle manufacturer to issue a new manufacturer's records file, customer information file and certificate of conformity on the basis of a new determination of CO2 emissions and fuel consumption reflecting the changes implemented in accordance with the approved plan of remedial measures.

Article 22

Responsibilities of the manufacturer and approval authority with regards to conformity of CO2 emissions and fuel consumption related properties of components, separate technical units and systems

Those measures shall also include the following:

—the procedures laid down in Appendix 4 to Annex V as regards engines;

—the procedures laid down in point 7 of Annex VI as regards transmissions;

—the procedures laid down in point 5 and 6 of Annex VII as regards axles;

—the procedures laid down in Appendix 6 to Annex VIII as regards body or trailer air drag;

—the procedures laid down in point 4 of Annex X as regards tyres.

Where CO2 emissions and fuel consumption related properties of a member of a component family, separate technical unit family or system family have been certified in accordance with Article 15(5), the reference value for the verification of the CO2 emissions and fuel consumption related properties shall be the one certified for this family member.

Where a deviation from the certified values is identified as a result of the measures referred to in the first and second subparagraphs, the manufacturer shall immediately inform the approval authority thereof.

The manufacturer and the vehicle manufacturer shall provide the approval authority within 15 working days of the approval authority's request with all the relevant documents, samples and other materials in his possession and necessary to perform the verifications relating to a component, separate technical unit or system.

Article 23

Remedial measures for the conformity of CO2 emissions and fuel consumption related properties of components, separate technical units and systems

Where the manufacturer demonstrates that further time is necessary for the submission of the plan of remedial measures, an extension of up to 30 calendar days may be granted by the approval authority.

The approval authority may require the vehicle manufacturers who installed the components, separate technical units and systems concerned in their vehicles to issue a new manufacturer's records file, customers information file and certificate of conformity on the basis of the CO2 emissions and fuel consumption related properties of those components, separate technical units and systems obtained by means of the measures referred to in Article 22(1).

CHAPTER 6

FINAL PROVISIONS

Article 24

Transitional provisions

(a)vehicles in the groups 4, 5, 9 and 10, including the sub-group ‘v’ in each vehicle group, as defined in Table 1 of Annex I, as from 1 July 2019;

(b)vehicles in the groups 1, 2, and 3, as defined in Table 1 of Annex I, as from 1 January 2020;

(c)vehicles in the groups 11, 12 and 16, as defined in Table 1 of Annex I, as from 1 July 2020.

For the purposes of the first subparagraph, the production date shall mean:

(a)the date of signature of the certificate of conformity;

(b)where a certificate of conformity has not been issued, the date on which the vehicle identification number was affixed for the first time on the relevant parts of the vehicle.

Article 25

Amendment to Directive 2007/46/EC

Annexes I, III, IV, IX and XV to Directive 2007/46/EC are amended in accordance with Annex XI to this Regulation.

Article 26

Amendment to Regulation (EU) No 582/2011

Regulation (EU) No 582/2011 is amended as follows:

(1)In Article 3(1), the following subparagraph is added:

‘In order to receive an EC type-approval of a vehicle with an approved engine system with regard to emissions and vehicle repair and maintenance information, or an EC type-approval of a vehicle with regard to emissions and vehicle repair and maintenance information, the manufacturer shall also demonstrate that the requirements laid down in Article 6 and Annex II to Commission Regulation (EU) 2017/2400 (^*1) are met with respect to the vehicle group concerned. However, that requirement shall not apply where the manufacturer indicates that new vehicles of the type to be approved will not be registered, sold or put into service in the Union on or after the dates laid down in points (a), (b) and (c) of paragraph 1 of Article 24 of Regulation (EU) 2017/2400 for the respective vehicle group.

(2)Article 8 is amended as follows:

(a)in paragraph 1a, point (d) is replaced by the following:

‘(d)all other exceptions set out in points 3.1 of Annex VII to this Regulation, points 2.1 and 6.1 of Annex X to this Regulation, points 2.1, 4.1, 5.1, 7.1, 8.1 and 10.1 of Annex XIII to this Regulation, and point 1.1 of Appendix 6 to Annex XIII to this Regulation apply;’;

(b)in paragraph 1a, the following point is added:

‘(e)the requirements laid down in Article 6 and Annex II to Regulation (EU) 2017/2400 are met with respect to the vehicle group concerned, except where the manufacturer indicates that new vehicles of the type to be approved will not be registered, sold or put into service in the Union on or after the dates laid down in points (a), (b) and (c) of paragraph 1 of Article 24 of that Regulation for the respective vehicle group.’;

(3)Article 10 is amended as follows:

(a)in paragraph 1a, point (d) is replaced by the following:

‘(d)all other exceptions set out in points 3.1 of Annex VII to this Regulation, points 2.1 and 6.1 of Annex X to this Regulation, points 2.1, 4.1, 5.1, 7.1, 8.1 and 10.1.1 of Annex XIII to this Regulation, and point 1.1 of Appendix 6 to Annex XIII to this Regulation apply;’;

(b)in paragraph 1a, the following point is added:

‘(e)the requirements laid down in Article 6 and Annex II to Regulation (EU) 2017/2400 are met with respect to the vehicle group concerned, except where the manufacturer indicates that new vehicles of the type to be approved will not be registered, sold or put into service in the Union on or after the dates laid down in points (a), (b) and (c) of paragraph 1 of Article 24 of that Regulation for the respective vehicle group.’.

Article 27

Entry into force

This Regulation shall enter into force on the twentieth day following that of its publication in the Official Journal of the European Union.

This Regulation shall be binding in its entirety and directly applicable in all Member States.

ANNEX I

CLASSIFICATION OF VEHICLES IN VEHICLE GROUPS

1. Classification of the vehicles for the purpose of this Regulation

1.1   Classification of vehicles of category N

Description of elements relevant to the classification in vehicle groups	Vehicle group	Allocation of mission profile and vehicle configuration
Axle configuration	Chassis configuration	Technically permissible maximum laden mass (tons)	Long haul	Long haul (EMS)	Regional delivery	Regional delivery (EMS)	Urban delivery	Municipal utility	Construction
4 × 2	Rigid lorry	> 3,5 –7,5	(0)
Rigid lorry (or tractor) (*1)	> 7,5 – 10	1			R		R
Rigid lorry (or tractor) (*1)	> 10 – 12	2	R+T1		R		R
Rigid lorry (or tractor) (*1)	> 12 – 16	3			R		R
Rigid lorry	> 16	4	R+T2		R		R	R
Tractor	> 16	5	T+ST	T+ST+T2	T+ST	T+ST+T2	T+ST
Rigid lorry	> 16	4v (*2)						R	R
Tractor	> 16	5v (*2)							T+ST
4 × 4	Rigid lorry	> 7,5 – 16	(6)
Rigid lorry	> 16	(7)
Tractor	> 16	(8)
6 × 2	Rigid lorry	all weights	9	R+T2	R+D+ST	R	R+D+ST		R
Tractor	all weights	10	T+ST	T+ST+T2	T+ST	T+ST+T2
Rigid lorry	all weights	9v (*2)						R	R
Tractor	all weights	10v (*2)							T+ST
6 × 4	Rigid lorry	all weights	11	R+T2	R+D+ST	R	R+D+ST		R	R
Tractor	all weights	12	T+ST	T+ST+T2	T+ST	T+ST+T2			T+ST
6 × 6	Rigid lorry	all weights	(13)
Tractor	all weights	(14)
8 × 2	Rigid lorry	all weights	(15)
8 × 4	Rigid lorry	all weights	16							R
8 × 6 8 × 8	Rigid lorry	all weights	(17)
(1)In these vehicle classes tractors are treated as rigid lorries but with specific curb weight of tractor. (2)Sub-group ‘v’ of vehicle groups 4, 5, 9 and 10: these mission profiles are exclusively applicable to vocational vehicles. (*)  EMS — European Modular System T = Tractor R = Rigid lorry & standard body T1, T2 = Standard trailers ST = Standard semitrailer D = Standard dolly

ANNEX II

REQUIREMENTS AND PROCEDURES RELATED TO THE OPERATION OF THE SIMULATION TOOL

1. The processes to be set up by the vehicle manufacturer with a view to the operation of the simulation tool

1.1.The manufacturer shall set up at least the following processes:

1.1.1A data management system covering sourcing, storing, handling and retrieving of the input information and input data for the simulation tool as well as handling certificates on the CO2 emissions and fuel consumption related properties of a component families, separate technical unit families and system families. The data management system shall at least:

(a)ensure application of correct input information and input data to specific vehicle configurations

(b)ensure correct calculation and application of standard values;

(c)verify by means of comparing cryptographic hashes that the input files of component families, separate technical unit families and system families which are used for the simulation corresponds to the input data of the component families, separate technical unit families and system families for which the certification has been granted;

(d)include a protected database for storing the input data relating to the component families, separate technical unit families or system families and the corresponding certificates of the CO2 emissions and fuel consumption related properties;

(e)ensure correct management of the changes of specification and updates of components, separate technical units and systems;

(f)enable tracing of the components, separate technical units and systems after the vehicle is produced.

1.1.2A data management system covering retrieving of the input information and input data and calculations by means of the simulation tool and storing of the output data. The data management system shall at least:

(a)ensure a correct application of cryptographic hashes;

(b)include a protected database for storing the output data;

1.1.3Process for consulting the dedicated electronic distribution platform referred to in Article 5(2) and Article 10(1) and (2), as well as downloading and installing the latest versions of the simulation tool.

1.1.4Appropriate training of staff working with the simulation tool.

2. Assessment by the approval authority

2.1.The approval authority shall verify whether the processes set out in point 1 related to the operation of the simulation tool have been set up.

The approval authority shall also verify the following:

(a)the functioning of the processes set out in points 1.1.1, 1.1.2 and 1.1.3 and the application of the requirement set out in point 1.1.4;

(b)that the processes used during the demonstration are applied in the same manner in all the production facilities manufacturing the vehicle group concerned;

(c)the completeness of the description of the data and process flows of operations related to the determination of the CO2 emissions and fuel consumption of the vehicles.

For the purpose of point (a) of the second paragraph, The verification shall include determination of the CO2 emissions and fuel consumption of at leaste one vehicle from each of the vehicle groups for which the licence has been applied for.

Appendix 1

MODEL OF AN INFORMATION DOCUMENT FOR THE PURPOSES OF OPERATING THE SIMULATION TOOL WITH A VIEW TO DETERMINING THE CO2 EMISSIONS AND FUEL CONSUMPTION OF NEW VEHICLES

SECTION I

1 Name and address of manufacturer:

2 Assembly plants for which the processes referred to in point 1 of Annex II of Regulation (EU) 2017/2400 have been set up with a view to the operation of the simulation tool:

3 Vehicle groups covered:

4 Name and address of the manufacturer's representative (if any)

SECTION II

1. Additional information

1.1. Data and process flow handling description (e.g. flow chart)

1.2 Description of quality management process

1.3 Additional quality management certificates (if any)

1.4 Description of simulation tool data sourcing, handling and storage

1.5 Additional documents (if any)

Appendix 2

MODEL OF A LICENCE TO OPERATE THE SIMULATION TOOL WITH A VIEW TO DETERMINING CO2 EMISSIONS AND FUEL CONSUMPTION OF NEW VEHICLES

Maximum format: A4 (210 × 297 mm)

Communication concerning: — granting (1) — extension (1) — refusal (1) — withdrawal (1)	Administration stamp
(1)Delete where not applicable (there are cases where nothing needs to be deleted when more than one entry is applicable)

of the licence to operate simulation tool with regard to Regulation (EC) No 595/2009 as implemented by Regulation (EU) 2017/2400.

Licence number:

Reason for extension: …

0.1 Name and address of manufacturer:

0.2 Assembly plants for which the processes referred to in point 1 of Annex II of Commission Regulation (EU) 2017/2400 have been set up with a view to the operation of the simulation tool

0.3 Vehicle groups covered:

1. Additional information

1.1 Assessment report performed by an approval authority

1.2. Data and process flow handling description (e.g. flow chart)

1.3. Description of quality management process

1.4. Additional quality management certificates (if any)

1.5. Description of simulation tool data sourcing, handling and storage

1.6 Additional documents (if any)

ANNEX III

INPUT INFORMATION RELATING TO THE CHARACTERISTIC OF THE VEHICLE

1. Introduction

This Annex describes the list of parameters to be provided by the vehicle manufacturer as input to the simulation tool. The applicable XML schema as well as example data are available at the dedicated electronic distribution platform.

2. Definitions

(1)‘Parameter ID’: Unique identifier as used in the simulation tool for a specific input parameter or set of input data

(2)‘Type’: Data type of the parameter

string … sequence of characters in ISO8859-1 encoding

token … sequence of characters in ISO8859-1 encoding, no leading/trailing whitespace

date … date and time in UTC time in the format: YYYY-MM-DDTHH:MM:SSZ with italic letters denoting fixed characters e.g. ‘2002-05-30T09:30:10Z’

integer … value with an integral data type, no leading zeros, e.g. ‘1800’

double, X … fractional number with exactly X digits after the decimal sign (‘.’) and no leading zeros e.g. for ‘double, 2’: ‘2345.67’; for ‘double, 4’: ‘45.6780’

(3)‘Unit’ … physical unit of the parameter

(4)‘corrected actual mass of the vehicle’ shall mean the mass as specified under the ‘actual mass of the vehicle’ in accordance with Commission Regulation (EC) No 1230/2012 (²) with an exception for the tank(s) which shall be filled to at least 50 % of its or their capacity/ies, without superstructure and corrected by the additional weight of the non-installed standard equipment as specified in point 4.3 and the mass of a standard body, standard semi-trailer or standard trailer to simulate the complete vehicle or complete vehicle-(semi-)trailer combination.

All parts that are mounted on and above the main frame are regarded as superstructure parts if they are only installed for facilitating a superstructure, independent of the necessary parts for in running order conditions.

3. Set of input parameters

Parameter name	Parameter ID	Type	Unit	Description/Reference
Manufacturer	P235	token	[-]
ManufacturerAddress	P252	token	[-]
Model	P236	token	[-]
VIN	P238	token	[-]
Date	P239	dateTime	[-]	Date and time when the component-hash is created
LegislativeClass	P251	string	[-]	Allowed values: ‘N2’, ‘N3’
VehicleCategory	P036	string	[-]	Allowed values: ‘Rigid Lorry’, ‘Tractor’
AxleConfiguration	P037	string	[-]	Allowed values: ‘4×2’, ‘6×2’, ‘6×4’, ‘8×4’
CurbMassChassis	P038	int	[kg]
GrossVehicleMass	P041	int	[kg]
IdlingSpeed	P198	int	[1/min]
RetarderType	P052	string	[-]	Allowed values: ‘None’, ‘Losses included in Gearbox’, ‘Engine Retarder’, ‘Transmission Input Retarder’, ‘Transmission Output Retarder’
RetarderRatio	P053	double, 3	[-]
AngledriveType	P180	string	[-]	Allowed values: ‘None’, ‘Losses included in Gearbox’, ‘Separate Angledrive’
PTOShaftsGearWheels (1)	P247	string	[-]	Allowed values: ‘none’, ‘only the drive shaft of the PTO’, ‘drive shaft and/or up to 2 gear wheels’, ‘drive shaft and/or more than 2 gear wheels’, ‘only one engaged gearwheel above oil level’
PTOOtherElements (1)	P248	string	[-]	Allowed values: ‘none’, ‘shift claw, synchronizer, sliding gearwheel’, ‘multi-disc clutch’, ‘multi-disc clutch, oil pump’
CertificationNumberEngine	P261	token	[-]
CertificationNumberGearbox	P262	token	[-]
CertificationNumberTorqueconverter	P263	token	[-]
CertificationNumberAxlegear	P264	token	[-]
CertificationNumberAngledrive	P265	token	[-]
CertificationNumberRetarder	P266	token	[-]
CertificationNumberTyre	P267	token	[-]
CertificationNumberAirdrag	P268	token	[-]
ZeroEmissionVehicle	P269	boolean	[-]
VocationalVehicle	P270	boolean	[-]
NgTankSystem	P275	string	[-]	Allowed values: ‘Compressed’, ‘Liquefied’ Only relevant for vehicles with engines of fuel type ‘NG PI’ (P193)
Sleeper cab	P276	boolean	[-]
(1)In case of multiple PTOs mounted to the transmission, only the component with the highest losses according to point 3.6 of Annex IX, for its combination of criteria ‘PTOShaftsGearWheels’ and ‘PTOShaftsOtherElements’, shall be declared.
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
TwinTyres	P045	boolean	[-]
AxleType	P154	string	[-]	Allowed values: ‘VehicleNonDriven’, ‘VehicleDriven’
Steered	P195	boolean
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
Fan/Technology	P181	string	[-]	Allowed values: ‘Crankshaft mounted - Electronically controlled visco clutch’, ‘Crankshaft mounted - Bimetallic controlled visco clutch’, ‘Crankshaft mounted - Discrete step clutch’, ‘Crankshaft mounted - On/off clutch’, ‘Belt driven or driven via transm. - Electronically controlled visco clutch’, ‘Belt driven or driven via transm. - Bimetallic controlled visco clutch’, ‘Belt driven or driven via transm. - Discrete step clutch’, ‘Belt driven or driven via transm. - On/off clutch’, ‘Hydraulic driven - Variable displacement pump’, ‘Hydraulic driven - Constant displacement pump’, ‘Electrically driven - Electronically controlled’
SteeringPump/Technology	P182	string	[-]	Allowed values: ‘Fixed displacement’, ‘Fixed displacement with elec. control’, ‘Dual displacement’, ‘Variable displacement mech. controlled’, ‘Variable displacement elec. controlled’, ‘Electric’ Separate entry for each steered wheel axle required
ElectricSystem/Technology	P183	string	[-]	Allowed values: ‘Standard technology’, ‘Standard technology - LED headlights, all’
PneumaticSystem/Technology	P184	string	[-]	Allowed values: ‘Small’, ‘Small + ESS’, ‘Small + visco clutch’ , ‘Small + mech. clutch’, ‘Small + ESS + AMS’, ‘Small + visco clutch + AMS’, ‘Small + mech. clutch + AMS’, ‘Medium Supply 1-stage’, ‘Medium Supply 1-stage + ESS’, ‘Medium Supply 1-stage + visco clutch’ , ‘Medium Supply 1-stage + mech. clutch’, ‘Medium Supply 1-stage + ESS + AMS’, ‘Medium Supply 1-stage + visco clutch + AMS’, ‘Medium Supply 1-stage + mech. clutch + AMS’, ‘Medium Supply 2-stage’, ‘Medium Supply 2-stage + ESS’, ‘Medium Supply 2-stage + visco clutch’ , ‘Medium Supply 2-stage + mech. clutch’, ‘Medium Supply 2-stage + ESS + AMS’, ‘Medium Supply 2-stage + visco clutch + AMS’, ‘Medium Supply 2-stage + mech. clutch + AMS’, ‘Large Supply’, ‘Large Supply + ESS’, ‘Large Supply + visco clutch’ , ‘Large Supply + mech. clutch’, ‘Large Supply + ESS + AMS’, ‘Large Supply + visco clutch + AMS’, ‘Large Supply + mech. clutch + AMS’; ‘Vacuum pump’
HVAC/Technology	P185	string	[-]	Allowed values: ‘None’, ‘Default’
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
Gear	P196	integer	[-]	only gear numbers need to be specified where vehicle related engine torque limits according to point 6 are applicable
MaxTorque	P197	integer	[Nm]
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
Manufacturer	P235	token	[-]
ManufacturerAddress	P252	token	[-]
Model	P236	token	[-]
VIN	P238	token	[-]
Date	P239	dateTime	[-]	Date and time when the component-hash is created
LegislativeClass	P251	string	[-]	Allowed values: ‘N2’, ‘N3’
VehicleCategory	P036	string	[-]	Allowed values: ‘Rigid Lorry’, ‘Tractor’
CurbMassChassis	P038	int	[kg]
GrossVehicleMass	P041	int	[kg]
MaxNetPower1	P277	int	[W]	If He-HDV = Y: highest maximum net power of all energy converters, which are linked to the vehicle driveline or the wheels
MaxNetPower2	P278	int	[W]	If He-HDV = Y: second highest maximum net power of all energy converters, which are linked to the vehicle driveline or the wheels
ZE-HDV	P269	boolean	[-]
He-HDV	P279	boolean	[-]
DualFuelVehicle	P280	boolean	[-]
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
EngineStopStart	P271	boolean	[-]	In accordance with point 8.1.1
EcoRollWithoutEngineStop	P272	boolean	[-]	In accordance with point 8.1.2
EcoRollWithEngineStop	P273	boolean	[-]	In accordance with point 8.1.3
PredictiveCruiseControl	P274	string	[-]	In accordance with point 8.1.4, allowed values: ‘1,2’, ‘1,2,3’

4. Vehicle mass

4.1 The vehicle mass used as input for the simulation tool shall be the corrected actual mass of the vehicle. This corrected actual mass shall be based on vehicles equipped in such a way that they are compliant to all regulatory acts of Annex IV and Annex XI to Directive 2007/46/EC applicable to the particular vehicle class.

4.2 If not all the standard equipment is installed, the manufacturer shall add the weight of the following construction elements to the corrected actual mass of the vehicle: (a)Front under-run protection in accordance with Regulation (EC) No 661/2009 of the European Parliament and of the Council (³) (b)Rear under-run protection in accordance with Regulation (EC) No 661/2009 of the European Parliament and of the Council (c)Lateral protection in accordance with Regulation (EC) No 661/2009 of the European Parliament and of the Council (d)Fifth wheel in accordance with Regulation (EC) No 661/2009 of the European Parliament and of the Council

5. Hydraulically and mechanically driven axles

In case of vehicles equipped with:

(a)a hydraulically driven axles, the axle shall be treated as a non-drivable one and the manufacturer shall not take it into consideration for establishing an axle configuration of a vehicle;

(b)a mechanically driven axles, the axle shall be treated as a drivable one and the manufacturer shall take it into consideration for establishing an axle configuration of a vehicle;

6. Gear dependent engine torque limits set by vehicle control

For the highest 50 % of the gears (e.g. for gears 7 to 12 of a 12 gear transmission) the vehicle manufacturer may declare a gear dependent maximum engine torque limit which is not higher than 95 % of the maximum engine torque.

7. Vehicle specific engine idling speed

7.1. The engine idling speed has to be declared in VECTO for each individual vehicle. This declared vehicle engine idling shall be equal or higher than specified in the engine input data approval.

8. Advanced driver assistance systems

8.1.The following types of advanced driver assistance systems, which are primarily aiming for reduction of fuel consumption and CO2 emissions, shall be declared in the input to the simulation tool:

8.1.1.Engine stop-start during vehicle stops: system which automatically shuts down and restarts the internal combustion engine during vehicle stops to reduce engine idling time. For automatic engine shut down the maximum time delay after the vehicle stop shall be not longer than 3 seconds.

8.1.2.Eco-roll without engine stop-start: system which automatically decouples the internal combustion engine from the drivetrain during specific downhill driving conditions with low negative gradients. During these phases the internal combustion engine is operated in engine idling. The system shall be active at least at all cruise control set speeds above 60 km/h.

8.1.3.Eco-roll with engine stop-start: system which automatically decouples the internal combustion engine from the drivetrain during specific downhill driving conditions with low negative slopes. During these phases the internal combustion engine is shut down after a short time delay and keeps shut down during the main share of the eco-roll phase. The system shall be active at least at all cruise control set speeds of above 60 km/h.

8.1.4.Predictive cruise control (PCC): systems which optimise the usage of potential energy during a driving cycle based on an available preview of road gradient data and the use of a GPS system. A PCC system declared in the input to the simulation tool shall have a gradient preview distance longer than 1 000 metres and cover all following functionalities:

(1)Crest coasting

Approaching a crest the vehicle velocity is reduced before the point where the vehicle starts accelerating by gravity alone compared to the set speed of the cruise control so that the braking during the following downhill phase can be reduced.

(2)Acceleration without engine power

During downhill driving with a low vehicle velocity and a high negative slope the vehicle acceleration is performed without any engine power usage so that the downhill braking can be reduced.

(3)Dip coasting

During downhill driving when the vehicle is braking at the overspeed velocity, PCC increases the overspeed for a short period of time to end the downhill event with a higher vehicle velocity. Overspeed is a higher vehicle speed than the set speed of the cruise control system.

A PCC system can be declared as input to the simulation tool if either the functionalities set out in points (1) and (2) or points (1), (2) and (3) are covered.

8.2.The eleven combinations of the advanced driver assistance systems as set out in Table 7 are input parameters into the simulation tool:

Combination No	Engine stop-start during vehicle stops	Eco-roll without engine stop-start	Eco-roll with engine stop-start	Predictive cruise control
1	yes	no	no	no
2	no	yes	no	no
3	no	no	yes	no
4	no	no	no	yes
5	yes	yes	no	no
6	yes	no	yes	no
7	yes	no	no	yes
8	no	yes	no	yes
9	no	no	yes	yes
10	yes	yes	no	yes
11	yes	no	yes	yes

8.3.Any advanced driver assistance system declared in the input into the simulation tool shall by default be set to fuel economy mode after each key-off/key-on cycle.

8.4.If an advanced driver assistance system is declared in the input into the simulation tool, it shall be possible to verify the presence of such a system based on real world driving and the system definitions as set out in point 8.1. If a certain combination of systems is declared, also the interaction of functionalities (e.g. predictive cruise control plus eco-roll with engine stop-start) shall be demonstrated. In the verification procedure it shall be taken into consideration, that the systems need certain boundary conditions to be ‘active’ (e.g. engine at operation temperature for engine stop-start, certain vehicle speed ranges for PCC, certain ratios of road gradients with vehicle mass for eco-roll). The vehicle manufacturer needs to submit a functional description of boundary conditions when the systems are ‘inactive’ or their efficiency is reduced. The approval authority may request the technical justifications of these boundary conditions from the applicant for approval and assess them for compliance.

ANNEX IV

MODEL OF THE MANUFACTURER'S RECORDS FILE AND OF THE CUSTOMER INFORMATION FILE

PART I

Vehicle CO2 emissions and fuel consumption – Manufacturer's records file

The manufacturer's records file will be produced by the simulation tool and shall at least contain the following information:

1. Vehicle, component, separate technical unit and systems data

1.1.   Vehicle data

1.1.1. Name and address of manufacturer

1.1.2. Vehicle model

1.1.3. Vehicle identification number (VIN) …

1.1.4. Vehicle category (N1 N2, N3, M1, M2, M3) …

1.1.5. Axle configuration …

1.1.6. Max. gross vehicle weight (t) …

1.1.7. Vehicle group in accordance with Table 1 …

1.1.8. Corrected actual curb mass (kg) …

1.1.9. Vocational vehicle (yes/no) …

1.1.10. Zero emission heavy-duty vehicle (yes/no) …

1.1.11. Hybrid electric heavy-duty vehicle (yes/no) …

1.1.12. Dual-fuel vehicle (yes/no) …

1.1.13. Sleeper cab (yes/no) …

1.2.   Main engine specifications

1.2.1. Engine model

1.2.2. Engine certification number …

1.2.3. Engine rated power (kW) …

1.2.4. Engine idling speed (1/min) …

1.2.5. Engine rated speed (1/min) …

1.2.6. Engine capacity (ltr) …

1.2.7. Fuel type (Diesel CI/CNG PI/LNG PI…) …

1.2.8. Hash of the engine input data and input information …

1.3.   Main transmission specifications

1.3.1. Transmission model

1.3.2. Transmission certification number …

1.3.3. Main option used for generation of loss maps (Option1/Option2/Option3/Stnadard values) …:

1.3.4. Transmission type (SMT, AMT, APT-S,APT-P) …

1.3.5. Nr. of gears …

1.3.6. Transmission ratio final gear …

1.3.7. Retarder type …

1.3.8. Power take off (yes/no) …

1.3.9. Hash of the transmission input data and input information …

1.4.   Retarder specifications

1.4.1. Retarder model

1.4.2. Retarder certification number …

1.4.3. Certification option used for generation of a loss map (standard values/measurement) …

1.4.4. Hash of the other torque transferring components input data and input information …

1.5.   Torque converter specification

1.5.1. Torque converter model

1.5.2. Torque converter certification number …

1.5.3. Certification option used for generation of a loss map (standard values/measurement) …

1.5.4. Hash of the torque converter input data and input information …

1.6.   Angle drive specifications

1.6.1. Angle drive model

1.6.2. Axle certification number …

1.6.3. Certification option used for generation of a loss map (standard values/measurement) …

1.6.4. Angle drive ratio …

1.6.5. Hash of the additional driveline components input data and input information …

1.7.   Axle specifications

1.7.1. Axle model …

1.7.2. Axle certification number …

1.7.3. Certification option used for generation of a loss map (standard values/measurement) …

1.7.4. Axle type (e.g. standard single driven axle) …

1.7.5. Axle ratio …

1.7.6. Hash of the axle input data and input information …

1.8.   Aerodynamics

1.8.1. Model

1.8.2. Certification option used for generation of CdxA (standard values /measurement) …

1.8.3. CdxA Certification number (if applicable) …

1.8.4. CdxA value …

1.8.5. Hash of the air drag input data and input information …

1.9.   Main tyre specifications

1.9.1. Tyre dimension axle 1 …

1.9.2. Tyre certification number …

1.9.3. Specific RRC of all tyres on axle 1 …

1.9.3a. Hash of the tyre input data and input information axle 1 …

1.9.4. Tyre dimension axle 2 …

1.9.5. Twin axle (yes/no) axle 2 …

1.9.6. Tyre certification number …

1.9.7. Specific RRC of all tyres on axle 2 …

1.9.7a. Hash of the tyre input data and input information axle 2 …

1.9.8. Tyre dimension axle 3 …

1.9.9. Twin axle (yes/no) axle 3 …

1.9.10. Tyre certification number …

1.9.11. Specific RRC of all tyres on axle 3 …

1.9.11a. Hash of the tyre input data and input information axle 3 …

1.9.12. Tyre dimension axle 4 …

1.9.13. Twin axle (yes/no) axle 4 …

1.9.14. Tyre certification number …

1.9.15. Specific RRC of all tyres on axle 4 …

1.9.16. Hash of the tyre input data and input information axle 4 …

1.10.   Main auxiliary specifications

1.10.1. Engine cooling fan technology …

1.10.2. Steering pump technology …

1.10.3. Electric system technology …

1.10.4. Pneumatic system technology …

1.11.   Engine torque limitations

1.11.1. Engine torque limit at gear 1 (% of max engine torque) …

1.11.2. Engine torque limit at gear 2 (% of max engine torque) …

1.11.3. Engine torque limit at gear 3 (% of max engine torque) …

1.11.4. Engine torque limit at gear … (% of max engine torque)

1.12.   Advanced driver assistance systems (ADAS)

1.12.1.Engine stop-start during vehicle stops (yes/no) …

1.12.2.Eco-roll without engine stop-start (yes/no) …

1.12.3.Eco-roll with engine stop-start (yes/no) …

1.12.4.Predictive cruise control (yes/no) …

2. Mission profile and loading dependent values

2.1.   Simulation parameters (for each profile/load/fuel combination)

2.1.1. Mission profile (long haul/long haul (EMS)/regional/regional (EMS)/urban/municipal/construction) …

2.1.2. Load (as defined in the simulation tool) (kg) …

2.1.3. Fuel (diesel/petrol/LPG/CNG/…) …

2.1.4. Total vehicle mass in simulation (kg) …

2.2.   Vehicle driving performance and information for simulation quality check

2.2.1. Average speed (km/h) …

2.2.2. Minimum instantaneous speed (km/h) …

2.2.3. Maximum instantaneous speed (km/h) …

2.2.4. Maximum deceleration (m/s²) …

2.2.5. Maximum acceleration (m/s²) …

2.2.6. Full load percentage on driving time …

2.2.7. Total number of gear shifts …

2.2.8. Total driven distance (km) …

2.3.   Fuel and CO2 results

2.3.1. Fuel consumption (g/km) …

2.3.2. Fuel consumption (g/t-km) …

2.3.3. Fuel consumption (g/p-km) …

2.3.4. Fuel consumption (g/m³-km) …

2.3.5. Fuel consumption (l/100km) …

2.3.6. Fuel consumption (l/t-km) …

2.3.7. Fuel consumption (l/p-km) …

2.3.8. Fuel consumption (l/m³-km) …

2.3.9. Fuel consumption (MJ/km) …

2.3.10. Fuel consumption (MJ/t-km) …

2.3.11. Fuel consumption (MJ/p-km) …

2.3.12. Fuel consumption (MJ/m³-km) …

2.3.13. CO2 (g/km) …

2.3.14. CO2 (g/t-km) …

2.3.15. CO2 (g/p-km) …

2.3.16. CO2 (g/m³-km) …

3. Software and user information

3.1.   Software and user information

3.1.1. Simulation tool version (X.X.X) …

3.1.2. Date and time of the simulation

3.1.3. Hash of simulation tool input information and input data …

3.1.4. Cryptographic hash of the manufacturer's records file …

PART II

Vehicle CO2 emissions and fuel consumption - Customer information file

1. Vehicle, component, separate technical unit and systems data

1.1.   Vehicle data

1.1.1. Vehicle identification number (VIN) …

1.1.2. Vehicle category (N1 N2, N3, M1, M2, M3) …

1.1.3. Axle configuration …

1.1.4. Max. gross vehicle weight (t) …

1.1.5. Vehicle's group …

1.1.6. Name and address of manufacturer …

1.1.7. Model …

1.1.8. Corrected actual curb mass (kg) …

1.1.9. Vocational vehicle (yes/no) …

1.1.10. Zero emission heavy-duty vehicle (yes/no) …

1.1.11. Hybrid electric heavy-duty vehicle (yes/no) …

1.1.12. Dual-fuel vehicle (yes/no) …

1.1.13. Sleeper cab (yes/no) …

1.2.   Component, separate technical unit and systems data

1.2.1. Engine rated power (kW) …

1.2.2. Engine capacity (ltr) …

1.2.3. Fuel type (Diesel CI/CNG PI/LNG PI…) …

1.2.4. Transmission values (measured/standard) …

1.2.5. Transmission type (SMT, AMT, AT-S, AT-S) …

1.2.6. Nr. of gears …

1.2.7. Retarder (yes/no) …

1.2.8. Axle ratio …

1.2.9. Average rolling resistance coefficient (RRC) of all tyres of the motor vehicle: …

1.2.10. Average fuel efficiency labelling class of all tyres of the motor vehicle in accordance with Regulation (EC) No 1222/2009 …

1.2.11. Engine stop-start during vehicle stops (yes/no) …

1.2.12. Eco-roll without engine stop-start (yes/no) …

1.2.13. Eco-roll with engine stop-start (yes/no) …

1.2.14. Predictive cruise control (yes/no) …

2. CO2 emissions and fuel consumption of the vehicle (for each payload/mission profile)

2.1.   Payload low [kg]:

	Average vehicle speed	CO2 emissions	Fuel consumption
Long haul	… km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km
Long haul (EMS)	… km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km
Regional delivery	… km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km
Regional delivery (EMS)	… km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km
Urban delivery	… km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km
Municipal utility	… km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km
Construction	… km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km

2.2.   Payload representative [kg]:

	Average vehicle speed	CO2 emissions	Fuel consumption
Long haul	… km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km
Long haul (EMS)	… km/h	… g/km	… g/t-km	…g/m3-km	… l/100km	… l/t-km	… l/m3-km
Regional delivery	…km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km
Regional delivery (EMS)	… km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km
Urban delivery	… km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km
Municipal utility	… km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km
Construction	… km/h	… g/km	… g/t-km	… g/m3-km	… l/100km	… l/t-km	… l/m3-km

2.3. Specific CO2 emissions [gCO2/tkm] …

2.4. Average payload value [t] …

2.5.	Software and user information Simulation tool version [X.X.X] Date and time of the simulation [-]
Simulation tool version	[X.X.X]
Date and time of the simulation	[-]

ANNEX V

VERIFYING ENGINE DATA

1. Introduction

The engine test procedure described in this Annex shall produce input data relating to engines for the simulation tool.

2. Definitions

For the purposes of this Annex the definitions according to UN/ECE Regulation 49 Rev.06 and, in addition to these, the following definitions shall apply:

(1)‘engine CO2-family’ means a manufacturer's grouping of engines, as defined in paragraph 1 of Appendix 3;

(2)‘CO2-parent engine’ means an engine selected from an engine CO2-family as specified in Appendix 3;

(3)‘NCV’ means net calorific value of a fuel as specified in paragraph 3.2;

(4)‘specific mass emissions’ means the total mass emissions divided by the total engine work over a defined period expressed in g/kWh;

(5)‘specific fuel consumption’ means the total fuel consumption divided by the total engine work over a defined period expressed in g/kWh;

(6)‘FCMC’ means fuel consumption mapping cycle;

(7)‘Full load’ means the delivered engine torque/power at a certain engine speed when the engine is operated at maximum operator demand.

The definitions in paragraphs 3.1.5 and 3.1.6. of Annex 4 to UN/ECE Regulation 49 Rev.06 shall not apply.

3. General requirements

The calibration laboratory facilities shall comply with the requirements of either ISO/TS 16949, ISO 9000 series or ISO/IEC 17025. All laboratory reference measurement equipment, used for calibration and/or verification, shall be traceable to national or international standards.

Engines shall be grouped into engine CO2-families defined in accordance with Appendix 3. Paragraph 4.1 explains which testruns shall be performed for the purpose of certification of one specific engine CO2-family.

3.1   Test conditions

All testruns performed for the purpose of certification of one specific engine CO2-family defined in accordance with Appendix 3 to this Annex shall be conducted on the same physical engine and without any changes to the setup of the engine dynamometer and the engine system, apart from the exceptions defined in paragraph 4.2 and Appendix 3.

3.1.1   Laboratory test conditions

The tests shall be conducted under ambient conditions meeting the following conditions over the whole testrun:

(1)The parameter fa describing the laboratory test conditions, determined in accordance with paragraph 6.1 of Annex 4 to UN/ECE Regulation 49 Rev.06, shall be within the following limits: 0,96 ≤ fa ≤ 1,04.

(2)The absolute temperature (Ta) of the engine intake air expressed in Kelvin, determined in accordance with paragraph 6.1 of Annex 4 to UN/ECE Regulation 49 Rev.06 shall be within the following limits: 283 K ≤ Ta ≤ 303 K.

(3)The atmospheric pressure expressed in kPa, determined in accordance with paragraph 6.1 of Annex 4 to UN/ECE Regulation 49 Rev.06 shall be within the following limits: 90 kPa ≤ ps ≤ 102 kPa.

If tests are performed in test cells that are able to simulate barometric conditions other than those existing in the atmosphere at the specific test site, the applicable fa value shall be determined with the simulated values of atmospheric pressure by the conditioning system. The same reference value for the simulated atmospheric pressure shall be used for the intake air and exhaust path and all other relevant engine systems. The actual value of the simulated atmospheric pressure for the intake air and exhaust path and all other relevant engine systems shall be within the limits specified in subpoint (3).

In cases where the ambient pressure in the atmosphere at the specific test site exceeds the upper limit of 102 kPa, tests in accordance with this Annex may still be performed. In this case tests shall be performed with the specific ambient air pressure in the atmosphere.

In cases where the test cell has the ability to control temperature, pressure and/or humidity of engine intake air independent of the atmospheric conditions the same settings for those parameters shall be used for all testruns performed for the purpose of certification of one specific engine CO2-family defined in accordance with Appendix 3 to this Annex.

3.1.2   Engine installation

The test engine shall be installed in accordance with paragraphs 6.3 to 6.6 of Annex 4 to UN/ECE Regulation 49 Rev.06.

If auxiliaries/equipment necessary for operating the engine system are not installed as required in accordance with paragraph 6.3 of Annex 4 to UN/ECE Regulation 49 Rev.06, all measured engine torque values shall be corrected for the power required for driving these components for the purpose of this Annex in accordance with paragraph 6.3 of Annex 4 to UN/ECE Regulation 49 Rev.06.

The power consumption of the following engine components resulting in the engine torque required for driving these engine components shall be determined in accordance with Appendix 5 to this Annex:

(1)fan

(2)electrically powered auxiliaries/equipment necessary for operating the engine system

3.1.3   Crankcase emissions

In the case of a closed crankcase, the manufacturer shall ensure that the engine's ventilation system does not permit the emission of any crankcase gases into the atmosphere. If the crankcase is of an open type, the emissions shall be measured and added to the tailpipe emissions, following the provisions set out in paragraph 6.10. of Annex 4 to UN/ECE Regulation 49 Rev.06.

3.1.4   Engines with charge air-cooling

During all testruns the charge air cooling system used on the test bed shall be operated under conditions which are representative for in-vehicle application at reference ambient conditions. The reference ambient conditions are defined as 293 K for air temperature and 101,3 kPa for pressure.

The laboratory charge air cooling for tests according to this regulation should comply with the provisions specified in paragraph 6.2 of Annex 4 to UN/ECE Regulation 49 Rev.06.

3.1.5   Engine cooling system

(1)During all testruns the engine cooling system used on the test bed shall be operated under conditions which are representative for in-vehicle application at reference ambient conditions. The reference ambient conditions are defined as 293 K for air temperature and 101,3 kPa for pressure.

(2)The engine cooling system should be equipped with thermostats according to the manufacturer specification for vehicle installation. If either a non-operational thermostat is installed or no thermostat is used, subpoint (3) shall apply. The setting of the cooling system shall be performed in accordance with subpoint (4).

(3)If no thermostat is used or a non-operational thermostat is installed, the test bed system shall reflect the behavior of the thermostat under all test conditions. The setting of the cooling system shall be performed in accordance with subpoint (4).

(4)The engine coolant flow rate (or alternatively the pressure difference across the engine side of the heat exchanger) and the engine coolant temperature shall be set to a value representative for in-vehicle application at reference ambient conditions when the engine is operated at rated speed and full load with the engine thermostat in fully open position. This setting defines the coolant reference temperature. For all testruns performed for the purpose of certification of one specific engine within one engine CO2-family, the cooling system setting shall not be changed, neither on the engine side nor on the test bed side of the cooling system. The temperature of the test bed side cooling medium shall be kept reasonably constant by good engineering judgement. The cooling medium on the test bed side of the heat exchanger shall not exceed the nominal thermostat opening temperatur downstream of the heat exchanger.

(5)For all testruns performed for the purpose of certification of one specific engine within one engine CO2-family the engine coolant temperature shall be maintained between the nominal value of the thermostat opening temperature declared by the manufacturer and the coolant reference temperature in accordance with subpoint (4) as soon as the engine coolant has reached the declared thermostat opening temperature after engine cold start.

(6)For the WHTC coldstart test performed in accordance with paragraph 4.3.3, the specific initial conditions are specified in paragraphs 7.6.1. and 7.6.2 of Annex 4 to UN/ECE Regulation 49 Rev.06. If simulation of the thermostat behaviour in accordance with subpoint (3) is applied, there shall be no coolant flow across the heat exchanger as long as the engine coolant has not reached the declared nominal thermostat opening temperature after cold start.

3.2   Fuels

The respective reference fuel for the engine systems under test shall be selected from the fuel types listed in Table 1. The fuel properties of the reference fuels listed in Table 1 shall be those specified in Annex IX to Commission Regulation (EU) No 582/2011.

To ensure that the same fuel is used for all testruns performed for the purpose of certification of one specific engine CO2-family no refill of the tank or switch to another tank supplying the engine system shall occur. Exceptionally a refill or switch may be allowed if it can be ensured that the replacement fuel has exactly the same properties as the fuel used before (same production batch).

The NCV for the fuel used shall be determined by two separate measurements in accordance with the respective standards for each fuel type defined in Table 1. The two separate measurements shall be performed by two different labs independent from the manufacturer applying for certification. The lab performing the measurements shall comply with the requirements of ISO/IEC 17025. The approval authority shall ensure that the fuel sample used for determination of the NCV is taken from the batch of fuel used for all testruns.

If the two separate values for the NCV are deviating by more than 440 Joule per gram fuel, the values determined shall be void and the measurement campaign shall be repeated.

The mean value of the two separate NCV that are not deviating by more than 440 Joule per gram fuel shall be documented in MJ/kg rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06.

For gas fuels the standards for determining the NCV according to Table 1 contain the calculation of the calorific value based on the fuel composition. The gas fuel composition for determining the NCV shall be taken from the analysis of the reference gas fuel batch used for the certification tests. For the determination of the gas fuel composition used for determining the NCV only one single analysis by a lab independent from the manufacturer applying for certification shall be performed. For gas fuels the NCV shall be determined based on this single analysis instead of a mean value of two separate measurements.

For gas fuels, switches between fuel tanks of different production batches are allowed exceptionally; in that case, the NCV of each used fuel batch should be calculated and the highest value should be documented.

Fuel type / engine type	Reference fuel type	Standard used for determination of NCV
Diesel / CI	B7	at least ASTM D240 or DIN 59100-1 (ASTM D4809 is recommended)
Ethanol / CI	ED95	at least ASTM D240 or DIN 59100-1 (ASTM D4809 is recommended)
Petrol / PI	E10	at least ASTM D240 or DIN 59100-1 (ASTM D4809 is recommended)
Ethanol / PI	E85	at least ASTM D240 or DIN 59100-1 (ASTM D4809 is recommended)
LPG / PI	LPG Fuel B	ASTM 3588 or DIN 51612
Natural gas / PI	G25 or GR	ISO 6976 or ASTM 3588

3.3   Lubricants

The lubricating oil for all testruns performed in accordance with this Annex shall be a commercially available oil with unrestricted manufacturer approval under normal in-service conditions as defined in paragraph 4.2 of Annex 8 to UN/ECE Regulation 49 Rev.06. Lubricants for which the usage is restricted to certain special operation conditions of the engine system or having an unusually short oil change interval shall not be used for the purpose of testruns in accordance with this Annex. The commercially available oil shall not be modified by any means and no additives shall be added.

All testruns performed for the purpose of certification of the CO2 emissions and fuel consumption related properties of one specific engine CO2-family shall be performed with the same type of lubricating oil.

3.4   Fuel flow measurement system

All fuel flows consumed by the whole engine system shall be captured by the fuel flow measurement system. Additional fuel flows not directly supplied to the combustion process in the engine cylinders shall be included in the fuel flow signal for all testruns performed. Additional fuel injectors (e.g. cold start devices) not necessary for the operation of the engine system shall be disconnected from the fuel supply line during all testruns performed.

3.5   Measurement equipment specifications

The measurement equipment shall meet the requirements of paragraph 9 of Annex 4 to UN/ECE Regulation 49 Rev.06.

Notwithstanding the requirements defined in paragraph 9 of Annex 4 to UN/ECE Regulation 49 Rev.06, the measurement systems listed in Table 2 shall meet the limits defined in Table 2.

	Linearity
Measurement system	Intercept	xmin × (a1 – 1) + a0		Slope a1	Standard error of estimate SEE	Coefficient of determination r2
Engine speed	≤ 0,2 % max calibration (3)	0,999 - 1,001	≤ 0,1 % max calibration (3)	≥ 0,9985	0,2 % of reading or 0,1 % of max. calibration (3) of speed whichever is larger	≤ 1 s
Engine torque	≤ 0,5 % max calibration (3)	0,995 - 1,005	≤ 0,5 % max calibration (3)	≥ 0,995	0,6 % of reading or 0,3 % of max. calibration (3) of torque whichever is larger	≤ 1 s
Fuel mass flow for liquid fuels	≤ 0,5 % max calibration (3)	0,995 - 1,005	≤ 0,5 % max calibration (3)	≥ 0,995	0,6 % of reading or 0,3 % of max. calibration (3) of flow whichever is larger	≤ 2 s
Fuel mass flow for gaseous fuels	≤ 1 % max calibration (3)	0,99 - 1,01	≤ 1 % max calibration (3)	≥ 0,995	1 % of reading or 0,5 % of max. calibration (3) of flow whichever is larger	≤ 2 s
Electrical Power	≤ 1 % max calibration (3)	0,98 - 1,02	≤ 2 % max calibration (3)	≥ 0,990	n.a.	≤ 1 s
Current	≤ 1 % max calibration (3)	0,98 - 1,02	≤ 2 % max calibration (3)	≥ 0,990	n.a.	≤ 1 s
Voltage	≤ 1 % max calibration (3)	0,98 - 1,02	≤ 2 % max calibration (3)	≥ 0,990	n.a.	≤ 1 s
(1)‘Accuracy’ means the deviation of the analyzer reading from a reference value which is traceable to a national or international standard. (2)‘Rise time’ means the difference in time between the 10 percent and 90 percent response of the final analyzer reading (t90 – t10). (3)The ‘max calibration’ values shall be 1,1 times the maximum predicted value expected during all testruns for the respective measurement system.

‘xmin’, used for calculation of the intercept value in Table 2, shall be 0,9 times the minimum predicted value expected during all testruns for the respective measurement system.

The signal delivery rate of the measurement systems listed in Table 2, except for the fuel mass flow measurement system, shall be at least 5 Hz (≥ 10 Hz recommended). The signal delivery rate of the fuel mass flow measurement system shall be at least 2 Hz.

All measurement data shall be recorded with a sample rate of at least 5 Hz (≥ 10 Hz recommended).

3.5.1   Measurement equipment verification

A verification of the demanded requirements defined in Table 2 shall be performed for each measurement system. At least 10 reference values between xmin and the ‘max calibration’ value defined in accordance with paragraph 3.5 shall be introduced to the measurement system and the response of the measurement system shall be recorded as measured value.

For the linearity verification the measured values shall be compared to the reference values by using a least squares linear regression in accordance with paragraph A.3.2 of Appendix 3 to Annex 4 to UN/ECE Regulation 49 Rev.06.

4. Testing procedure

All measurement data shall be determined in accordance with Annex 4 to UN/ECE Regulation 49 Rev.06, unless stated otherwise in this Annex.

4.1   Overview of testruns to be performed

Table 3 gives an overview of all testruns to be performed for the purpose of certification of one specific engine CO2-family defined in accordance with Appendix 3.

The fuel consumption mapping cycle in accordance with paragraph 4.3.5 and the recording of the engine motoring curve in accordance with paragraph 4.3.2 shall be omitted for all other engines except the CO2-parent engine of the engine CO2-family.

In the case that upon request of the manufacturer the provisions defined in Article 15(5) of this Regulation are applied, the fuel consumption mapping cycle in accordance with paragraph 4.3.5 and the recording of the engine motoring curve in accordance with paragraph 4.3.2 shall be performed additionally for that specific engine.

Testrun	Reference to paragraph	Required to be run for CO2-parent engine	Required to be run for other engines within CO2-family
Engine full load curve	4.3.1	yes	yes
Engine motoring curve	4.3.2	yes	no
WHTC test	4.3.3	yes	yes
WHSC test	4.3.4	yes	yes
Fuel consumption mapping cycle	4.3.5	yes	no

4.2   Allowed changes to the engine system

Changing of the target value for the engine idle speed controller to a lower value in the electronic control unit of the engine shall be allowed for all testruns in which idle operation occurs, in order to prevent interference between the engine idle speed controller and the test bed speed controller.

4.3   Testruns

4.3.1   Engine full load curve

The engine full load curve shall be recorded in accordance with paragraphs 7.4.1. to 7.4.5. of Annex 4 to UN/ECE Regulation 49 Rev.06.

4.3.2   Engine motoring curve

The recording of the engine motoring curve in accordance with this paragraph shall be omitted for all other engines except the CO2-parent engine of the engine CO2-family defined in accordance with Appendix 3. In accordance with paragraph 6.1.3 the engine motoring curve recorded for the CO2-parent engine of the engine CO2-family shall also be applicable to all engines within the same engine CO2-family.

In the case that upon request of the manufacturer the provisions defined in Article 15(5) of this Regulation are applied, the recording of the engine motoring curve shall be performed additionally for that specific engine.

The engine motoring curve shall be recorded in accordance with option (b) in paragraph 7.4.7. of Annex 4 to UN/ECE Regulation 49 Rev.06. This test shall determine the negative torque required to motor the engine between maximum and minimum mapping speed with minimum operator demand.

The test shall be continued directly after the full load curve mapping according to paragraph 4.3.1. At the request of the manufacturer, the motoring curve may be recorded separately. In this case the engine oil temperature at the end of the full load curve testrun performed in accordance with paragraph 4.3.1 shall be recorded and the manufacturer shall prove to the satisfaction of the an approval authority, that the engine oil temperature at the starting point of the motoring curve meets the aforementioned temperature within ± 2 K.

At the start of the testrun for the engine motoring curve the engine shall be operated with minimum operator demand at maximum mapping speed defined in paragraph 7.4.3. of Annex 4 to UN/ECE Regulation 49 Rev.06. As soon as the motoring torque value has stabilized within ± 5 % of its mean value for at least 10 seconds, the data recording shall start and the engine speed shall be decreased at an average rate of 8 ± 1 min^– 1/s from maximum to minimum mapping speed, which are defined in paragraph 7.4.3. of Annex 4 to UN/ECE Regulation 49 Rev.06.

4.3.3   WHTC test

The WHTC test shall be performed in accordance with Annex 4 to UN/ECE Regulation 49 Rev.06. The weighted emission test results shall meet the applicable limits defined in Regulation (EC) No 595/2009.

The engine full load curve recorded in accordance with paragraph 4.3.1 shall be used for the denormalization of the reference cycle and all calculations of reference values performed in accordance with paragraphs 7.4.6, 7.4.7 and 7.4.8 of Annex 4 to UN/ECE Regulation 49 Rev.06.

4.3.3.1   Measurement signals and data recording

In addition to the provisions defined in Annex 4 to UN/ECE Regulation 49 Rev.06 the actual fuel mass flow consumed by the engine in accordance with paragraph 3.4 shall be recorded.

4.3.4   WHSC test

The WHSC test shall be performed in accordance with Annex 4 to UN/ECE Regulation 49 Rev.06. The emission test results shall meet the applicable limits defined in Regulation (EC) No 595/2009.

The engine full load curve recorded in accordance with paragraph 4.3.1 shall be used for the denormalization of the reference cycle and all calculations of reference values performed in accordance with paragraphs 7.4.6, 7.4.7 and 7.4.8 of Annex 4 to UN/ECE Regulation 49 Rev.06.

4.3.4.1   Measurement signals and data recording

In addition to the provisions defined in Annex 4 to UN/ECE Regulation 49 Rev.06 the actual fuel mass flow consumed by the engine in accordance with paragraph 3.4 shall be recorded.

4.3.5   Fuel consumption mapping cycle (FCMC)

The fuel consumption mapping cycle (FCMC) in accordance with this paragraph shall be omitted for all other engines except the CO2-parent engine of the engine CO2-family. The fuel map data recorded for the CO2-parent engine of the engine CO2-family shall also be applicable to all engines within the same engine CO2-family.

In the case that upon request of the manufacturer the provisions defined in Article 15(5) of this Regulation are applied, the fuel consumption mapping cycle shall be performed additionally for that specific engine.

The engine fuel map shall be measured in a series of steady state engine operation points, as defined according to paragraph 4.3.5.2. The metrics of this map are the fuel consumption in g/h depending on engine speed in min^-1 and engine torque in Nm.

4.3.5.1   Handling of interruptions during the FCMC

If an after-treatment regeneration event occurs during the FCMC for engines equipped with exhaust after-treatment systems that are regenerated on a periodic basis defined in accordance with paragraph 6.6 of Annex 4 to UN/ECE Regulation 49 Rev.06, all measurements at that engine speed mode shall be void. The regeneration event shall be completed and afterwards the procedure shall be continued as described in paragraph 4.3.5.1.1.

If an unexpected interruption, malfunction or error occurs during the FCMC, all measurements at that engine speed mode shall be void and one of the following options how to continue shall be chosen by the manufacturer:

(1)the procedure shall be continued as described in paragraph 4.3.5.1.1

(2)the whole FCMC shall be repeated in accordance with paragraphs 4.3.5.4 and 4.3.5.5

4.3.5.1.1   Provisions for continuing the FCMC

The engine shall be started and warmed up in accordance with paragraph 7.4.1. of Annex 4 to UN/ECE Regulation 49 Rev.06. After warm-up, the engine shall be preconditioned by operating the engine for 20 minutes at mode 9, as defined in Table 1 of paragraph 7.2.2. of Annex 4 to UN/ECE Regulation 49 Rev.06.

The engine full load curve recorded in accordance with paragraph 4.3.1 shall be used for the denormalization of the reference values of mode 9 performed in accordance with paragraphs 7.4.6, 7.4.7 and 7.4.8 of Annex 4 to UN/ECE Regulation 49 Rev.06.

Directly after completion of preconditioning, the target values for engine speed and torque shall be changed linearly within 20 to 46 seconds to the highest target torque setpoint at the next higher target engine speed setpoint than the particular target engine speed setpoint where the interruption of the FCMC occurred. If the target setpoint is reached within less than 46 seconds, the remaining time up to 46 seconds shall be used for stabilization.

For stabilization the engine operation shall continue from that point in accordance with the test sequence specified in paragraph 4.3.5.5 without recording of measurement values.

When the highest target torque setpoint at the particular target engine speed setpoint where the interruption occurred is reached, the recording of measurement values shall be continued from that point on in accordance with the test sequence specified in paragraph 4.3.5.5.

4.3.5.2   Grid of target setpoints

The grid of target setpoints is fixed in a normalized way and consists of 10 target engine speed setpoints and 11 target torque setpoints. Conversion of the normalized setpoint definition to the actual target values of engine speed and torque setpoints for the individual engine under test shall be based on the engine full load curve of the CO2-parent engine of the engine CO2-family defined in accordance with Appendix 3 to this Annex and recorded in accordance with paragraph 4.3.1.

4.3.5.2.1   Definition of target engine speed setpoints

The 10 target engine speed setpoints are defined by 4 base target engine speed setpoints and 6 additional target engine speed setpoints.

The engine speeds nidle, nlo, npref, n95h and nhi shall be determined from the engine full load curve of the CO2-parent engine of the engine CO2-family defined in accordance with Appendix 3 to this Annex and recorded in accordance with paragraph 4.3.1 by applying the definitions of characteristic engine speeds in accordance with paragraph 7.4.6. of Annex 4 to UN/ECE Regulation 49 Rev.06.

The engine speed n57 shall be determined by the following equation:

n57 = 0,565 × (0,45 × nlo + 0,45 × npref + 0,1 × nhi – nidle) × 2,0327 + nidle

The 4 base target engine speed setpoints are defined as follows:

(1)Base engine speed 1: nidle

(2)Base engine speed 2: nA = n57 – 0,05 × (n95h – nidle)

(3)Base engine speed 3: nB = n57 + 0,08 × (n95h – nidle)

(4)Base engine speed 4: n95h

The potential distances between the speed setpoints shall be determined by the following equations:

(1)dnidleA_44 = (nA – nidle) / 4

(2)dnB95h_44 = (n95h – nB) / 4

(3)dnidleA_35 = (nA – nidle) / 3

(4)dnB95h_35 = (n95h – nB) / 5

(5)dnidleA_53 = (nA – nidle) / 5

(6)dnB95h_53 = (n95h – nB) / 3

The absolute values of potential deviations between the two sections shall be determined by the following equations:

(1)dn44 = ABS(dnidleA_44 – dnB95h_44)

(2)dn35 = ABS(dnidleA_35 – dnB95h_35)

(3)dn53 = ABS(dnidleA_53 – dnB95h_53)

The 6 additional target engine speed setpoints shall be determined in accordance with the following provisions:

(1)If dn44 is smaller than or equal to (dn35 + 5) and also smaller than or equal to (dn53 + 5), the 6 additional target engine speeds shall be determined by dividing each of the two ranges, one from nidle to nA and the other from nB to n95h, into 4 equidistant sections.

(2)If (dn35 + 5) is smaller than dn44 and also dn35 is smaller than dn53, the 6 additional target engine speeds shall be determined by dividing the range from nidle to nA into 3 equidistant sections and the range from nB to n95h, into 5 equidistant sections.

(3)If (dn53 + 5) is smaller than dn44 and also dn53 is smaller than dn35, the 6 additional target engine speeds shall be determined by dividing the range from nidle to nA into 5 equidistant sections and the range from nB to n95h, into 3 equidistant sections.

Figure 1 exemplarily illustrates the definition of the target engine speed setpoints according to subpoint (1) above.

4.3.5.2.2   Definition of target torque setpoints

The 11 target torque setpoints are defined by 2 base target torque setpoints and 9 additional target torque setpoints. The 2 base target torque setpoints are defined by zero engine torque and the maximum engine full load of the CO2-parent engine determined in accordance with paragraph 4.3.1. (overall maximum torque Tmax_overall). The 9 additional target torque setpoints are determined by dividing the range from zero torque to overall maximum torque, Tmax_overall, into 10 equidistant sections.

All target torque setpoints at a particular target engine speed setpoint that exceed the limit value defined by the full load torque value at this particular target engine speed setpoint minus 5 percent of Tmax_overall, shall be replaced by one single target torque setpoint at full load torque at this particular target engine speed setpoint. Each of these replacement setpoints shall be measured only once during the FCMC test sequence defined in accordance with paragraph 4.3.5.5. Figure 2 exemplarily illustrates the definition of the target torque setpoints.

4.3.5.3   Measurement signals and data recording

The following measurement data shall be recorded:

(1)engine speed

(2)engine torque corrected in accordance with paragraph 3.1.2

(3)fuel mass flow consumed by the whole engine system in accordance with paragraph 3.4

(4)Gaseous pollutants according to the definitions in UN/ECE Regulation 49 Rev.06. Particulate pollutants and ammonia emissions are not required to be monitored during the FCMC testrun.

The measurement of gaseous pollutants shall be carried out in accordance with paragraphs 7.5.1, 7.5.2, 7.5.3, 7.5.5, 7.7.4, 7.8.1, 7.8.2, 7.8.4 and 7.8.5 of Annex 4 to UN/ECE Regulation 49 Rev.06.

For the purpose of paragraph 7.8.4 of Annex 4 to UN/ECE Regulation 49 Rev.06, the term ‘test cycle’ in the paragraph referred to shall be the complete sequence from preconditioning in accordance with paragraph 4.3.5.4 to ending of the test sequence in accordance with paragraph 4.3.5.5.

4.3.5.4   Preconditioning of the engine system

The dilution system, if applicable, and the engine shall be started and warmed up in accordance with paragraph 7.4.1. of Annex 4 to UN/ECE Regulation 49 Rev.06.

After warm-up is completed, the engine and sampling system shall be preconditioned by operating the engine for 20 minutes at mode 9, as defined in Table 1 of paragraph 7.2.2. of Annex 4 to UN/ECE Regulation 49 Rev.06, while simultaneously operating the dilution system.

The engine full load curve of the CO2-parent engine of the engine CO2-family and recorded in accordance with paragraph 4.3.1 shall be used for the denormalization of the reference values of mode 9 performed in accordance with paragraphs 7.4.6, 7.4.7 and 7.4.8 of Annex 4 to UN/ECE Regulation 49 Rev.06.

Directly after completion of preconditioning, the target values for engine speed and torque shall be changed linearly within 20 to 46 seconds to match the first target setpoint of the test sequence according to paragraph 4.3.5.5. If the first target setpoint is reached within less than 46 seconds, the remaining time up to 46 seconds shall be used for stabilization.

4.3.5.5   Test sequence

The test sequence consists of steady state target setpoints with defined engine speed and torque at each target setpoint in accordance with paragraph 4.3.5.2 and defined ramps to move from one target setpoint to the next.

The highest target torque setpoint at each target engine speed shall be operated with maximum operator demand.

The first target setpoint is defined at the highest target engine speed setpoint and highest target torque setpoint.

The following steps shall be performed to cover all target setpoints:

(1)The engine shall be operated for 95 ± 3 seconds at each target setpoint. The first 55 ± 1 seconds at each target setpoint are considered as a stabilization period,. During the following period of 30 ± 1 seconds the engine speed mean value shall be controlled as follows:

(a)The engine speed mean value shall be held at the target engine speed setpoint within ± 1 percent of the highest target engine speed.

(b)Except for the points at full load, the engine torque mean value shall be held at the target torque setpoint within a tolerance of ± 20 Nm or ± 2 percent of the overall maximum torque, Tmax_overall, whichever is greater.

The recorded values in accordance with paragraph 4.3.5.3 shall be stored as averaged value over the period of 30 ± 1 seconds. The remaining period of 10 ± 1 seconds may be used for data post-processing and storage if necessary. During this period the engine target setpoint shall be kept.

(2)After the measurement at one target setpoint is completed, the target value for engine speed shall be kept constant within ± 20 min^– 1 of the target engine speed setpoint and the target value for torque shall be decreased linearly within 20±1 seconds to match the next lower target torque setpoint. Then the measurement shall be performed according to subpoint (1).

(3)After the zero torque setpoint has been measured in subpoint (1), the target engine speed shall be decreased linearly to the next lower target engine speed setpoint while at the same time the target torque shall be increased linearly to the highest target torque setpoint at the next lower target engine speed setpoint within 20 to 46 seconds. If the next target setpoint is reached within less than 46 seconds, the remaining time up to 46 seconds shall be used for stabilization. Then the measurement shall be performed by starting the the stabilization procedure according to subpoint (1) and afterwards the target torque setpoints at constant target engine speed shall be adjusted according to subpoint (2).

Figure 3 illustrates the three different steps to be performed at each measurement setpoint for the test according to subpoint (1) above.

Figure 4 exemplarily illustrates the sequence of steady state measurement setpoints to be followed for the test.

4.3.5.6   Data evaluation for emission monitoring

Gaseous pollutants in accordance with paragraph 4.3.5.3 shall be monitored during the FCMC. The definitions of characteristic engine speeds in accordance with paragraph 7.4.6. of Annex 4 to UN/ECE R.49.06 shall apply.

4.3.5.6.1   Definition of control area

The control area for emission monitoring during the FCMC shall be determined in accordance with paragraphs 4.3.5.6.1.1 and 4.3.5.6.1.2.

4.3.5.6.1.1   Engine speed range for the control area

(1)The engine speed range for the control area shall be defined based on the engine full load curve of the CO2-parent engine of the engine CO2-family defined in accordance with Appendix 3 to this Annex and recorded in accordance with paragraph 4.3.1.

(2)The control area shall include all engine speeds greater than or equal to the 30^th percentile cumulative speed distribution, determined from all engine speeds including idle speed sorted in ascending order, over the hotstart WHTC test cycle performed in accordance with paragraph 4.3.3 (n30) for the engine full load curve referred to the subpoint (1).

(3)The control area shall include all engine speeds lower than or equal to nhi determined from the engine full load curve referred to in the subpoint (1)

4.3.5.6.1.2   Engine torque and power range for the control area

(1)The lower boundary of the engine torque range for the control area shall be defined based on the engine full load curve of the engine with the lowest rating of all engines within the engine CO2-family and recorded in accordance with paragraph 4.3.1.

(2)The control area shall include all engine load points with a torque value greater than or equal to 30 percent of the maximum torque value determined from the engine full load curve referred to in subpoint (1).

(3)Notwithstanding the provisions of subpoint (2), speed and torque points below 30 percent of the maximum power value, determined from the engine full load curve referred to in subpoint (1), shall be excluded from the control area.

(4)Notwithstanding the provisions of subpoints (2) and (3), the upper boundary of the control area shall be based on the engine full load curve of the CO2-parent engine of the engine CO2-family defined in accordance with Appendix 3 to this Annex and recorded in accordance with paragraph 4.3.1. The torque value for each engine speed determined from the engine full load curve of the CO2-parent engine shall be increased by 5 percent of the overall maximum torque, Tmax_overall, defined in accordance with paragraph 4.3.5.2.2. The modified increased engine full load curve of the CO2-parent engine shall be used as upper boundary of the control area.

Figure 5 exemplarily illustrates the definition of the engine speed, torque and power range for the control area.

4.3.5.6.2   Definition of the grid cells

The control area defined in accordance with paragraph 4.3.5.6.1 shall be divided into a number of grid cells for emission monitoring during the FCMC.

The grid shall comprise of 9 cells for engines with a rated speed less than 3 000 min^– 1 and 12 cells for engines with a rated speed greater than or equal to 3 000 min^– 1. The grids shall be defined in accordance with the following provisions:

(1)The outer boundaries of the grids are aligned to the control area defined according to paragraph 4.3.5.6.1.

(2)2 vertical lines spaced at equal distance between engine speeds n30 and 1,1 times n95h for 9 cell grids, or 3 vertical lines spaced at equal distance between engine speeds n30 and 1,1 times n95h for 12 cell grids.

(3)2 lines spaced at equal distance of engine torque (i.e. 1/3) at each vertical line of engine speed defined by subpoints (1) and (2)

All engine speed values in min^-1 and all torque values in Newtonmeters defining the boundaries of the grid cells shall be rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06.

Figure 6 exemplarily illustrates the definition of the grid cells for the control area in the case of 9 cell grid.

4.3.5.6.3   Calculation of specific mass emissions

The specific mass emissions of the gaseous pollutants shall be determined as average value for each grid cell defined in accordance with paragraph 4.3.5.6.2. The average value for each grid cell shall be determined as arithmetical mean value of the specific mass emissions over all engine speed and torque points measured during the FCMC located within the same grid cell.

The specific mass emissions of the single engine speed and torque measured during the FCMC shall be determined as averaged value over the 30 ± 1 seconds measurement period defined in accordance with subpoint (1) of paragraph 4.3.5.5.

If an engine speed and torque point is located directly on a line that separates different grid cells from each other, this engine speed and load point shall be taken into account for the average values of all adjacent grid cells.

The calculation of the total mass emissions of each gaseous pollutant for each engine speed and torque point measured during the FCMC, mFCMC,i in grams, over the 30 ± 1 seconds measurement period in accordance with subpoint (1) of paragraph 4.3.5.5 shall be carried out in accordance with paragraph 8 of Annex 4 to UN/ECE Regulation 49 Rev.06.

The actual engine work for each engine speed and torque point measured during the FCMC, WFCMC,i in kWh, over the 30 ± 1 seconds measurement period in accordance with subpoint (1) of paragraph 4.3.5.5 shall be determined from the engine speed and torque values recorded in accordance with paragraph 4.3.5.3.

The specific mass emissions of gaseous pollutants eFCMC,i in g/kWh for each engine speed and torque point measured during the FCMC shall be determined by the following equation:

eFCMC,i = mFCMC,i / WFCMC,i

4.3.5.7   Validity of data

4.3.5.7.1   Requirements for validation statistics of the FCMC

A linear regression analysis of the actual values of engine speed (nact), engine torque (Mact) and engine power (Pact) on the respective reference values (nref, Mref, Pref) shall be performed for the FCMC. The actual values for nact, Mact and Pact shall be the determined from the values recorded in accordance with paragraph 4.3.5.3.

The ramps to move from one target setpoint to the next shall be excluded from this regression analysis.

To minimize the biasing effect of the time lag between the actual and reference cycle values, the entire engine speed and torque actual signal sequence may be advanced or delayed in time with respect to the reference speed and torque sequence. If the actual signals are shifted, both speed and torque shall be shifted by the same amount in the same direction.

The method of least squares shall be used for the regression analysis in accordance with paragraphs A.3.1 and A.3.2 of Appendix 3 to Annex 4 to UN/ECE Regulation 49 Rev.06, with the best-fit equation having the form as defined in paragraph 7.8.7 of Annex 4 to UN/ECE Regulation 49 Rev.06. It is recommended that this analysis be performed at 1 Hz.

For the purposes of this regression analysis only, omissions of points are permitted where noted in Table 4 (Permitted point omissions from regression analysis) of Annex 4 to UN/ECE Regulation 49 Rev.06 before doing the regression calculation. Additionally, all engine torque and power values at points with maximum operator demand shall be omitted for the purposes of this regression analysis only. However, points omitted for the purposes of regression analysis shall not be omitted for any other calculations in accordance with this Annex. Point omission may be applied to the whole or to any part of the cycle.

For the data to be considered valid, the criteria of Table 3 (Regression line tolerances for the WHSC) of Annex 4 to UN/ECE Regulation 49 Rev.06 shall be met.

4.3.5.7.2   Requirements for emission monitoring

The data obtained from the FCMC tests is valid if the specific mass emissions of the regulated gaseous pollutants determined for each grid cell in accordance with paragraph 4.3.5.6.3 meet the applicable limits for gaseous pollutants defined in paragraph 5.2.2 of Annex 10 to UN/ECE Regulation 49 Rev.06. In the case that the number of engine speed and torque points within the same grid cell is less than 3, this paragraph shall not apply for that specific grid cell.

5. Post-processing of measurement data

All calculations defined in this paragraph shall be performed specifically for each engine within one engine CO2-family.

5.1   Calculation of engine work

Total engine work over a cycle or a defined period shall be determined from the recorded values of engine power determined in accordance with paragraph 3.1.2 of this Annex and paragraphs 6.3.5 and 7.4.8 of Annex 4 to UN/ECE Regulation 49 Rev.06.

The engine work over a complete testcycle or over each WHTC-sub-cycle shall be determined by integrating of recorded values of engine power in accordance with the following formula:

where:

5.2   Calculation of integrated fuel consumption

Any recorded negative values for the fuel consumption shall be used directly and shall not be set equal to zero for the calculations of the integrated value.

The total fuel mass consumed by the engine over a complete testcycle or over each WHTC-sub-cycle shall be determined by integrating recorded values of fuel massflow in accordance with the following formula:

where:

5.3   Calculation of specific fuel consumption figures

The correction and balancing factors, which have to be provided as input for the simulation tool, are calculated by the engine pre-processing tool based on the measured specific fuel consumption figures of the engine determined in accordance with paragraphs 5.3.1 and 5.3.2.

5.3.1   Specific fuel consumption figures for WHTC correction factor

The specific fuel consumption figures needed for the WHTC correction factor shall be calculated from the actual measured values for the hotstart WHTC recorded in accordance with paragraph 4.3.3 as follows:

SFCmeas, Urban = Σ FCmeas, WHTC-Urban / Wact, WHTC-Urban

SFCmeas, Rural = Σ FCmeas, WHTC- Rural / Wact, WHTC- Rural

SFCmeas, MW = Σ FCmeas, WHTC-MW / Wact, WHTC-M)

where:

The 3 different sub-cycles of the WHTC – urban, rural and motorway – shall be defined as follows:

(1)urban: from cycle start to ≤ 900 seconds from cycle start

(2)rural: from > 900 seconds to ≤ 1 380 seconds from cycle start

(3)motorway (MW): from > 1 380 seconds from cycle start to cycle end

5.3.2   Specific fuel consumption figures for cold-hot emission balancing factor

The specific fuel consumption figures needed for the cold-hot emission balancing factor shall be calculated from the actual measured values for both, the hotstart and coldstart WHTC test recorded in accordance with paragraph 4.3.3. The calculations shall be performed for both, the hotstart and coldstart WHTC separately as follows:

SFCmeas, hot = Σ FCmeas, hot / Wact, hot

SFCmeas, cold = Σ FCmeas, cold / Wact, cold

where:

5.3.3   Specific fuel consumption figures over WHSC

The specific fuel consumption over the WHSC shall be calculated from the actual measured values for the WHSC recorded in accordance with paragraph 4.3.4 as follows:

SFCWHSC = (Σ FCWHSC) / (WWHSC)

where:

5.3.3.1   Corrected specific fuel consumption figures over WHSC

The calculated specific fuel consumption over the WHSC, SFCWHSC, determined in accordance with paragraph 5.3.3 shall be adjusted to a corrected value, SFCWHSC,corr, in order to account for the difference between the NCV of the fuel used during testing and the standard NCV for the respective engine fuel technology in accordance with the following equation:

where:

Fuel type / engine type	Reference fuel type	Standard NCV [MJ/kg]
Diesel / CI	B7	42,7
Ethanol / CI	ED95	25,7
Petrol / PI	E10	41,5
Ethanol / PI	E85	29,1
LPG / PI	LPG Fuel B	46,0
Natural gas / PI	G25 or GR	45,1

5.3.3.2   Special provisions for B7 reference fuel

In the case that reference fuel of the type B7 (Diesel /CI) in accordance with paragraph 3.2 was used during testing, the standardization correction in accordance with paragraph 5.3.3.1 shall not be performed and the corrected value, SFCWHSC,corr, shall be set to the uncorrected value SFCWHSC.

5.4   Correction factor for engines equipped with exhaust after-treatment systems that are regenerated on a periodic basis

For engines equipped with exhaust after-treatment systems that are regenerated on a periodic basis defined in accordance with paragraph 6.6.1 of Annex 4 to UN/ECE Regulation 49 Rev.06, fuel consumption shall be adjusted to account for regeneration events by a correction factor.

This correction factor, CFRegPer, shall be determined in accordance with paragraph 6.6.2 of Annex 4 to UN/ECE Regulation 49 Rev.06.

For engines equipped with exhaust after-treatment systems with continuous regeneration, defined in accordance with paragraph 6.6 of Annex 4 to UN/ECE Regulation 49 Rev.06, no correction factor shall be determined and the value of the factor CFRegPer shall be set to 1.

The engine full load curve recorded in accordance with paragraph 4.3.1 shall be used for the denormalization of the WHTC reference cycle and all calculations of reference values performed in accordance with paragraphs 7.4.6, 7.4.7 and 7.4.8 of Annex 4 to UN/ECE Regulation 49 Rev.06.

In addition to the provisions defined in Annex 4 to UN/ECE Regulation 49 Rev.06 the actual fuel mass flow consumed by the engine in accordance with paragraph 3.4 shall be recorded for each WHTC hot start test performed in accordance with paragraph 6.6.2 of Annex 4 to UN/ECE Regulation 49 Rev.06.

The specific fuel consumption for each WHTC hot start test performed shall be calculated by the following equation:

SFCmeas, m = (Σ FCmeas, m) / (Wact, m)

where:

The specific fuel consumption values for the individual WHTC tests shall be weighted by the following equation:

where:

The correction factor, CFRegPer, shall be calculated by the following equation:

6. Application of engine pre-processing tool

The engine pre-processing tool shall be executed for each engine within one engine CO2-family using the input defined in paragraph 6.1.

The output data of the engine pre-processing tool shall be the final result of the engine test procedure and shall be documented.

6.1   Input data for the engine pre-processing tool

The following input data shall be generated by the test procedures specified in this Annex and shall be the input to the engine pre-processing tool.

6.1.1   Full load curve of the CO2-parent engine

The input data shall be the engine full load curve of the CO2-parent engine of the engine CO2-family defined in accordance with Appendix 3 to this Annex and recorded in accordance with paragraph 4.3.1.

In the case that upon request of the manufacturer the provisions defined in Article 15(5) of this Regulation are applied, the engine full load curve of that specific engine recorded in accordance with paragraph 4.3.1 shall be used as input data.

The input data shall be provided in the file format of ‘comma separated values’ with the separator character being the Unicode Character ‘COMMA’ (U+002C) (‘,’). The first line of the file shall be used as a header and not contain any recorded data. The recorded data shall start from the second line of the file.

The first column of the file shall be the engine speed in min^– 1 rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06. The second column shall be the torque in Nm rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06.

6.1.2   Full load curve

The input data shall be the engine full load curve of the engine recorded in accordance with paragraph 4.3.1.

The input data shall be provided in the file format of ‘comma separated values’ with the separator character being the Unicode Character ‘COMMA’ (U+002C) (‘,’). The first line of the file shall be used as a header and not contain any recorded data. The recorded data shall start from the second line of the file.

The first column of the file shall be the engine speed in min^– 1 rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06. The second column shall be the torque in Nm rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06.

6.1.3   Motoring curve of the CO2-parent engine

The input data shall be the engine motoring curve of the CO2-parent engine of the engine CO2-family defined in accordance with Appendix 3 to this Annex and recorded in accordance with paragraph 4.3.2.

In the case that upon request of the manufacturer the provisions defined in Article 15(5) of this Regulation are applied, the engine motoring curve of that specific engine recorded in accordance with paragraph 4.3.2 shall be used as input data.

The input data shall be provided in the file format of ‘comma separated values’ with the separator character being the Unicode Character ‘COMMA’ (U+002C) (‘,’). The first line of the file shall be used as a header and not contain any recorded data. The recorded data shall start from the second line of the file.

The first column of the file shall be the engine speed in min^– 1 rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06. The second column shall be the torque in Nm rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06.

6.1.4   Fuel consumption map of the CO2-parent engine

The input data shall be the values of engine speed, engine torque and fuel massflow determined for the CO2-parent engine of the engine CO2-family defined in accordance with Appendix 3 to this Annex and recorded in accordance with paragraph 4.3.5.

In the case that upon request of the manufacturer the provisions defined in Article 15(5) of this Regulation are applied, the values of engine speed, engine torque and fuel massflow determined for that specific engine recorded in accordance with paragraph 4.3.5 shall be used as input data.

The input data shall only consist of the average measurement values of engine speed, engine torque and fuel massflow over the 30 ± 1 seconds measurement period determined in accordance with subpoint (1) of paragraph 4.3.5.5.

The input data shall be provided in the file format of ‘comma separated values’ with the separator character being the Unicode Character ‘COMMA’ (U+002C) (‘,’). The first line of the file shall be used as a header and not contain any recorded data. The recorded data shall start from the second line of the file.

The first column of the file shall be the engine speed in min^– 1 rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06. The second column shall be the torque in Nm rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06. The third column shall be the fuel massflow in g/h rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06.

6.1.5   Specific fuel consumption figures for WHTC correction factor

The input data shall be the three values for specific fuel consumption over the different sub-cycles of the WHTC – urban, rural and motorway – in g/kWh determined in accordance with paragraph 5.3.1.

The values shall be rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06.

6.1.6   Specific fuel consumption figures for cold-hot emission balancing factor

The input data shall be the two values for specific fuel consumption over the hotstart and coldstart WHTC in g/kWh determined in accordance with paragraph 5.3.2.

The values shall be rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06.

6.1.7   Correction factor for engines equipped with exhaust after-treatment systems that are regenerated on a periodic basis

The input data shall be the correction factor CFRegPer determined in accordance with paragraph 5.4.

For engines equipped with exhaust after-treatment systems with continuous regeneration, defined in accordance with paragraph 6.6.1 of Annex 4 to UN/ECERegulation 49 Rev.06, this factor shall be set to 1 in accordance with paragraph5.4.

The value shall be rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06.

6.1.8   NCV of test fuel

The input data shall be the NCV of the test fuel in MJ/kg determined in accordance with paragraph 3.2.

The value shall be rounded to 2 places to the right of the decimal point in accordance with ASTM E 29-06.

6.1.9   Type of test fuel

The input data shall be the type of the test fuel selected in accordance with paragraph 3.2.

6.1.10   Engine idle speed of the CO2-parent engine

The input data shall be the engine idle speed, nidle, in min^– 1 of the CO2-parent engine of the engine CO2-family defined in accordance with Appendix 3 to this Annex as declared by the manufacturer in the application for certification in the information document drawn up in accordance with the model set out in Appendix 2.

In the case that upon request of the manufacturer the provisions defined in Article 15(5) of this Regulation are applied, the engine idle speed of that specific engine shall be used as input data.

The value shall be rounded to the nearest whole number in accordance with ASTM E 29-06.

6.1.11   Engine idle speed

The input data shall be the engine idle speed, nidle, in min^– 1 of the engine as declared by the manufacturer in the application for certification in the information document drawn up in accordance with the model set out in Appendix 2 to this Annex.

The value shall be rounded to the nearest whole number in accordance with ASTM E 29-06.

6.1.12   Engine displacement

The input data shall be the displacement in ccm of the engine as declared by the manufacturer at the application for certification in the information document drawn up in accordance with the model set out in Appendix 2 to this Annex.

The value shall be rounded to the nearest whole number in accordance with ASTM E 29-06.

6.1.13   Engine rated speed

The input data shall be the rated speed in min^– 1 of the engine as declared by the manufacturer at the application for certification in point 3.2.1.8. of the information document in accordance with Appendix 2 to this Annex.

The value shall be rounded to the nearest whole number in accordance with ASTM E 29-06.

6.1.14   Engine rated power

The input data shall be the rated power in kW of the engine as declared by the manufacturer at the application for certification in point 3.2.1.8. of the information document in accordance with Appendix 2 to this Annex.

The value shall be rounded to the nearest whole number in accordance with ASTM E 29-06.

6.1.15   Manufacturer

The input data shall be the name of the engine manufacturer as a sequence of characters in ISO8859-1 encoding.

6.1.16   Model

The input data shall be the name of the engine model as a sequence of characters in ISO8859-1 encoding.

6.1.17   Technical Report ID

The input data shall be an unique identifier of the technical report compiled for the type approval of the specific engine. This identifier shall be provided as a sequence of characters in ISO8859-1 encoding.

Appendix 1

MODEL OF A CERTIFICATE OF A COMPONENT, SEPARATE TECHNICAL UNIT OR SYSTEM

Maximum format: A4 (210 × 297 mm)

Communication concerning: — granting (1) — extension (1) — refusal (1) — withdrawal (1)	Administration stamp

of a certificate on CO2 emission and fuel consumption related properties of an engine family in accordance with Commission Regulation (EU) 2017/2400.

Commission Regulation (EU) 2017/2400 as last amended by ….

Certification number:

Hash:

Reason for extension:

0.1. Make (trade name of manufacturer):

0.2. Type:

0.5. Name and address of manufacturer:

0.6. Name(s) and address(es) of assembly plant(s):

0.7. Name and address of the manufacturer's representative (if any)

Attachments:

Information package. Test report.

Appendix 2

Engine Information Document

Notes regarding filling in the tables:

Letters A, B, C, D, E corresponding to engine CO2-family members shall be replaced by the actual engine CO2-family members' names.

In case when for a certain engine characteristic same value/description applies for all engine CO2-family members the cells corresponding to A-E shall be merged.

In case the engine CO2-family consists of more than 5 members, new columns may be added.

The ‘Appendix to information document’ shall be copied and filled in for each engine within an CO2-family separately.

Explanatory footnotes can be found at the very end of this Appendix.

		CO2-parent engine	Engine CO2-family members
A	B	C	D	E
0.	General
0.l.	Make (trade name of manufacturer)
0.2.	Type
0.2.1.	Commercial name(s) (if available)
0.5.	Name and address of manufacturer
0.8.	Name(s) and address (es) of assembly plant(s)
0.9.	Name and address of the manufacturer's representative (if any)

PART 1

Essential characteristics of the (parent) engine and the engine types within an engine family

		Parent engine or engine type	Engine CO2-family members
A	B	C	D	E
3.2.	Internal combustion engine
3.2.1.	Specific engine information
3.2.1.1.	Working principle: positive ignition/compression ignition (1) Cycle four stroke/two stroke/ rotary (1)
3.2.1.2.	Number and arrangement of cylinders
3.2.1.2.1.	Bore (3) mm
3.2.1.2.2.	Stroke (3) mm
3.2.1.2.3.	Firing order
3.2.1.3.	Engine capacity (4) cm3
3.2.1.4.	Volumetric compression ratio (5)
3.2.1.5.	Drawings of combustion chamber, piston crown and, in the case of positive ignition engines, piston rings
3.2.1.6.	Normal engine idling speed (5) min– 1
3.2.1.6.1.	High engine idling speed (5) min– 1
3.2.1.7.	Carbon monoxide content by volume in the exhaust gas with the engine idling (5): % as stated by the manufacturer (positive ignition engines only)
3.2.1.8.	Maximum net power (6) … kW at … min– 1 (manufacturer's declared value)
3.2.1.9.	Maximum permitted engine speed as prescribed by the manufacturer (min– 1)
3.2.1.10.	Maximum net torque (6) (Nm) at (min– 1) (manufacturer's declared value)
3.2.1.11.	Manufacturer references of the documentation package required by paragraphs 3.1., 3.2. and 3.3. of UN/ECE Regulation 49 Rev. 06 enabling the Type Approval Authority to evaluate the emission control strategies and the systems on-board the engine to ensure the correct operation of NOx control measures
3.2.2.	Fuel
3.2.2.2.	Heavy duty vehicles Diesel/Petrol/LPG/NG/Ethanol (ED95)/Ethanol (E85) (1)
3.2.2.2.1.	Fuels compatible with use by the engine declared by the manufacturer in accordance with paragraph 4.6.2. of UN/ECE Regulation 49 Rev. 06 (as applicable)
3.2.4.	Fuel feed
3.2.4.2.	By fuel injection (compression ignition only): Yes/No (1)
3.2.4.2.1.	System description
3.2.4.2.2.	Working principle: direct injection/pre-chamber/swirl chamber (1)
3.2.4.2.3.	Injection pump
3.2.4.2.3.1.	Make(s)
3.2.4.2.3.2.	Type(s)
3.2.4.2.3.3.	Maximum fuel delivery (1) (5) … mm3 /stroke or cycle at an engine speed of … min– 1 or, alternatively, a characteristic diagram (When boost control is supplied, state the characteristic fuel delivery and boost pressure versus engine speed)
3.2.4.2.3.4.	Static injection timing (5)
3.2.4.2.3.5.	Injection advance curve (5)
3.2.4.2.3.6.	Calibration procedure: test bench/engine (1)
3.2.4.2.4.	Governor
3.2.4.2.4.1.	Type
3.2.4.2.4.2.	Cut-off point
3.2.4.2.4.2.1.	Speed at which cut-off starts under load (min– 1)
3.2.4.2.4.2.2.	Maximum no-load speed (min– 1)
3.2.4.2.4.2.3.	Idling speed (min– 1)
3.2.4.2.5.	Injection piping
3.2.4.2.5.1.	Length (mm)
3.2.4.2.5.2.	Internal diameter (mm)
3.2.4.2.5.3.	Common rail, make and type
3.2.4.2.6.	Injector(s)
3.2.4.2.6.1.	Make(s)
3.2.4.2.6.2.	Type(s)
3.2.4.2.6.3.	Opening pressure (5):	kPa or characteristic diagram (5)
3.2.4.2.7.	Cold start system
3.2.4.2.7.1.	Make(s)
3.2.4.2.7.2.	Type(s)
3.2.4.2.7.3.	Description
3.2.4.2.8.	Auxiliary starting aid
3.2.4.2.8.1.	Make(s)
3.2.4.2.8.2.	Type(s)
3.2.4.2.8.3.	System description
3.2.4.2.9.	Electronic controlled injection: Yes/No (1)
3.2.4.2.9.1.	Make(s)
3.2.4.2.9.2.	Type(s)
3.2.4.2.9.3.	Description of the system (in the case of systems other than continuous injection give equivalent details)
3.2.4.2.9.3.1.	Make and type of the control unit (ECU)
3.2.4.2.9.3.2.	Make and type of the fuel regulator
3.2.4.2.9.3.3.	Make and type of the air-flow sensor
3.2.4.2.9.3.4.	Make and type of fuel distributor
3.2.4.2.9.3.5.	Make and type of the throttle housing
3.2.4.2.9.3.6.	Make and type of water temperature sensor
3.2.4.2.9.3.7.	Make and type of air temperature sensor
3.2.4.2.9.3.8.	Make and type of air pressure sensor
3.2.4.2.9.3.9.	Software calibration number(s)
3.2.4.3.	By fuel injection (positive ignition only): Yes/No (1)
3.2.4.3.1.	Working principle: intake manifold (single-/multi-point/direct injection (1)/other specify)
3.2.4.3.2.	Make(s)
3.2.4.3.3.	Type(s)
3.2.4.3.4.	System description (In the case of systems other than continuous injection give equivalent details)
3.2.4.3.4.1.	Make and type of the control unit (ECU)
3.2.4.3.4.2.	Make and type of fuel regulator
3.2.4.3.4.3.	Make and type of air-flow sensor
3.2.4.3.4.4.	Make and type of fuel distributor
3.2.4.3.4.5.	Make and type of pressure regulator
3.2.4.3.4.6.	Make and type of micro switch
3.2.4.3.4.7.	Make and type of idling adjustment screw
3.2.4.3.4.8.	Make and type of throttle housing
3.2.4.3.4.9.	Make and type of water temperature sensor
3.2.4.3.4.10.	Make and type of air temperature sensor
3.2.4.3.4.11.	Make and type of air pressure sensor
3.2.4.3.4.12.	Software calibration number(s)
3.2.4.3.5.	Injectors: opening pressure (5) (kPa) or characteristic diagram (5)
3.2.4.3.5.1.	Make
3.2.4.3.5.2.	Type
3.2.4.3.6.	Injection timing
3.2.4.3.7.	Cold start system
3.2.4.3.7.1.	Operating principle(s)
3.2.4.3.7.2.	Operating limits/settings (1) (5)
3.2.4.4.	Feed pump
3.2.4.4.1.	Pressure (5) (kPa) or characteristic diagram (5)
3.2.5.	Electrical system
3.2.5.1.	Rated voltage (V), positive/negative ground (1)
3.2.5.2.	Generator
3.2.5.2.1.	Type
3.2.5.2.2.	Nominal output (VA)
3.2.6.	Ignition system (spark ignition engines only)
3.2.6.1.	Make(s)
3.2.6.2.	Type(s)
3.2.6.3.	Working principle
3.2.6.4.	Ignition advance curve or map (5)
3.2.6.5.	Static ignition timing (5) (degrees before TDC)
3.2.6.6.	Spark plugs
3.2.6.6.1.	Make
3.2.6.6.2.	Type
3.2.6.6.3.	Gap setting (mm)
3.2.6.7.	Ignition coil(s)
3.2.6.7.1.	Make
3.2.6.7.2.	Type
3.2.7.	Cooling system: liquid/air (1)
3.2.7.2.	Liquid
3.2.7.2.1.	Nature of liquid
3.2.7.2.2.	Circulating pump(s): Yes/No (1)
3.2.7.2.3.	Characteristics
3.2.7.2.3.1.	Make(s)
3.2.7.2.3.2.	Type(s)
3.2.7.2.4.	Drive ratio(s)
3.2.7.3.	Air
3.2.7.3.1.	Fan: Yes/No (1)
3.2.7.3.2.	Characteristics
3.2.7.3.2.1.	Make(s)
3.2.7.3.2.2.	Type(s)
3.2.7.3.3.	Drive ratio(s)
3.2.8.	Intake system
3.2.8.1.	Pressure charger: Yes/No (1)
3.2.8.1.1.	Make(s)
3.2.8.1.2.	Type(s)
3.2.8.1.3.	Description of the system (e.g. maximum charge pressure … kPa, wastegate, if applicable)
3.2.8.2.	Intercooler: Yes/No (1)
3.2.8.2.1.	Type: air-air/air-water (1)
3.2.8.3.	Intake depression at rated engine speed and at 100 % load (compression ignition engines only)
3.2.8.3.1.	Minimum allowable (kPa)
3.2.8.3.2.	Maximum allowable (kPa)
3.2.8.4.	Description and drawings of inlet pipes and their accessories (plenum chamber, heating device, additional air intakes, etc.)
3.2.8.4.1.	Intake manifold description (include drawings and/or photos)
3.2.9.	Exhaust system
3.2.9.1.	Description and/or drawings of the exhaust manifold
3.2.9.2.	Description and/or drawing of the exhaust system
3.2.9.2.1.	Description and/or drawing of the elements of the exhaust system that are part of the engine system
3.2.9.3.	Maximum allowable exhaust back pressure at rated engine speed and at 100 % load (compression ignition engines only)(kPa) (7)
3.2.9.7.	Exhaust system volume (dm3)
3.2.9.7.1.	Acceptable Exhaust system volume: (dm3)
3.2.10.	Minimum cross-sectional areas of inlet and outlet ports and port geometry
3.2.11.	Valve timing or equivalent data
3.2.11.1.	Maximum lift of valves, angles of opening and closing, or timing details of alternative distribution systems, in relation to dead centers. For variable timing system, minimum and maximum timing
3.2.11.2.	Reference and/or setting range (7)
3.2.12.	Measures taken against air pollution
3.2.12.1.1.	Device for recycling crankcase gases: Yes/No (1) If yes, description and drawings If no, compliance with paragraph 6.10. of Annex 4 of UN/ECE Regulation 49 Rev. 06 required
3.2.12.2.	Additional pollution control devices (if any, and if not covered by another heading)
3.2.12.2.1.	Catalytic converter: Yes/No (1)
3.2.12.2.1.1.	Number of catalytic converters and elements (provide this information below for each separate unit)
3.2.12.2.1.2.	Dimensions, shape and volume of the catalytic converter(s)
3.2.12.2.1.3.	Type of catalytic action
3.2.12.2.1.4.	Total charge of precious metals
3.2.12.2.1.5.	Relative concentration
3.2.12.2.1.6.	Substrate (structure and material)
3.2.12.2.1.7.	Cell density
3.2.12.2.1.8.	Type of casing for the catalytic converter(s)
3.2.12.2.1.9.	Location of the catalytic converter(s) (place and reference distance in the exhaust line)
3.2.12.2.1.10.	Heat shield: Yes/No (1)
3.2.12.2.1.11.	Regeneration systems/method of exhaust after treatment systems, description
3.2.12.2.1.11.5.	Normal operating temperature range (K)
3.2.12.2.1.11.6.	Consumable reagents: Yes/No (1)
3.2.12.2.1.11.7.	Type and concentration of reagent needed for catalytic action
3.2.12.2.1.11.8.	Normal operational temperature range of reagent K
3.2.12.2.1.11.9.	International standard
3.2.12.2.1.11.10.	Frequency of reagent refill: continuous/maintenance (1)
3.2.12.2.1.12.	Make of catalytic converter
3.2.12.2.1.13.	Identifying part number
3.2.12.2.2.	Oxygen sensor: Yes/No (1)
3.2.12.2.2.1.	Make
3.2.12.2.2.2.	Location
3.2.12.2.2.3.	Control range
3.2.12.2.2.4.	Type
3.2.12.2.2.5.	Indentifying part number
3.2.12.2.3.	Air injection: Yes/No (1)
3.2.12.2.3.1.	Type (pulse air, air pump, etc.)
3.2.12.2.4.	Exhaust gas recirculation (EGR): Yes/No (1)
3.2.12.2.4.1.	Characteristics (make, type, flow, etc)
3.2.12.2.6.	Particulate trap (PT): Yes/No (1)
3.2.12.2.6.1.	Dimensions, shape and capacity of the particulate trap
3.2.12.2.6.2.	Design of the particulate trap
3.2.12.2.6.3.	Location (reference distance in the exhaust line)
3.2.12.2.6.4.	Method or system of regeneration, description and/or drawing
3.2.12.2.6.5.	Make of particulate trap
3.2.12.2.6.6.	Indentifying part number
3.2.12.2.6.7.	Normal operating temperature (K) and pressure (kPa) ranges
3.2.12.2.6.8.	In the case of periodic regeneration
3.2.12.2.6.8.1.1.	Number of WHTC test cycles without regeneration (n)
3.2.12.2.6.8.2.1.	Number of WHTC test cycles with regeneration (nR)
3.2.12.2.6.9.	Other systems: Yes/No (1)
3.2.12.2.6.9.1.	Description and operation
3.2.12.2.7.	On-board-diagnostic (OBD) system
3.2.12.2.7.0.1.	Number of OBD engine families within the engine family
3.2.12.2.7.0.2.	List of the OBD engine families (when applicable)	OBD engine family 1: …
OBD engine family 2: …
etc …
3.2.12.2.7.0.3.	Number of the OBD engine family the parent engine / the engine member belongs to
3.2.12.2.7.0.4.	Manufacturer references of the OBD-Documentation required by paragraph 3.1.4. (c) and paragraph 3.3.4. of UN/ECE Regulation 49 Rev. 06 and specified in Annex 9A of UN/ECE Regulation 49 Rev. 06 for the purpose of approving the OBD system
3.2.12.2.7.0.5.	When appropriate, manufacturer reference of the Documentation for installing in a vehicle an OBD equipped engine system
3.2.12.2.7.2.	List and purpose of all components monitored by the OBD system (8)
3.2.12.2.7.3.	Written description (general working principles) for
3.2.12.2.7.3.1.	Positive-ignition engines (8)
3.2.12.2.7.3.1.1.	Catalyst monitoring (8)
3.2.12.2.7.3.1.2.	Misfire detection (8)
3.2.12.2.7.3.1.3.	Oxygen sensor monitoring (8)
3.2.12.2.7.3.1.4.	Other components monitored by the OBD system
3.2.12.2.7.3.2.	Compression-ignition engines (8)
3.2.12.2.7.3.2.1.	Catalyst monitoring (8)
3.2.12.2.7.3.2.2.	Particulate trap monitoring (8)
3.2.12.2.7.3.2.3.	Electronic fuelling system monitoring (8)
3.2.12.2.7.3.2.4.	DeNOx system monitoring (8)
3.2.12.2.7.3.2.5.	Other components monitored by the OBD system (8)
3.2.12.2.7.4.	Criteria for MI activation (fixed number of driving cycles or statistical method) (8)
3.2.12.2.7.5.	List of all OBD output codes and formats used (with explanation of each) (8)
3.2.12.2.7.6.5.	OBD Communication protocol standard (8)
3.2.12.2.7.7.	Manufacturer reference of the OBD related information required by of paragraphs 3.1.4. (d) and 3.3.4. of UN/ECE Regulation 49 Rev. 06 for the purpose of complying with the provisions on access to vehicle OBD, or
3.2.12.2.7.7.1.	As an alternative to a manufacturer reference provided in paragraph 3.2.12.2.7.7. reference of the attachment to this annex that contains the following table, once completed according to the given example: Component - Fault code - Monitoring strategy - Fault detection criteria - MI activation criteria - Secondary parameters – Preconditioning - Demonstration test SCR Catalyst - P20EE - NOx sensor 1 and 2 signals - Difference between sensor 1 and sensor 2 signals - 2nd cycle - Engine speed, engine load, catalyst temperature, reagent activity, exhaust mass flow - One OBD test cycle (WHTC, hot part) - OBD test cycle (WHTC, hot part)
3.2.12.2.8.	Other system (description and operation)
3.2.12.2.8.1.	Systems to ensure the correct operation of NOx control measures
3.2.12.2.8.2.	Engine with permanent deactivation of the driver inducement, for use by the rescue services or in vehicles designed and constructed for use by the armed services, civil defence, fire services and forces responsible for maintaining public order: Yes/No (1)
3.2.12.2.8.3.	Number of OBD engine families within the engine family considered when ensuring the correct operation of NOx control measures
3.2.12.2.8.4.	List of the OBD engine families (when applicable)	OBD engine family 1: … OBD engine family 2: … etc …
3.2.12.2.8.5.	Number of the OBD engine family the parent engine / the engine member belongs to
3.2.12.2.8.6.	Lowest concentration of the active ingredient present in the reagent that does not activate the warning system (CDmin) (% vol)
3.2.12.2.8.7.	When appropriate, manufacturer reference of the Documentation for installing in a vehicle the systems to ensure the correct operation of NOx control measures
3.2.17.	Specific information related to gas fuelled engines for heavy-duty vehicles (in the case of systems laid out in a different manner, supply equivalent information)
3.2.17.1.	Fuel: LPG /NG-H/NG-L /NG-HL (1)
3.2.17.2.	Pressure regulator(s) or vaporiser/pressure regulator(s) (1)
3.2.17.2.1.	Make(s)
3.2.17.2.2.	Type(s)
3.2.17.2.3.	Number of pressure reduction stages
3.2.17.2.4.	Pressure in final stage minimum (kPa) – maximum. (kPa)
3.2.17.2.5.	Number of main adjustment points
3.2.17.2.6.	Number of idle adjustment points
3.2.17.2.7.	Type approval number
3.2.17.3.	Fuelling system: mixing unit / gas injection / liquid injection / direct injection (1)
3.2.17.3.1.	Mixture strength regulation
3.2.17.3.2.	System description and/or diagram and drawings
3.2.17.3.3.	Type approval number
3.2.17.4.	Mixing unit
3.2.17.4.1.	Number
3.2.17.4.2.	Make(s)
3.2.17.4.3.	Type(s)
3.2.17.4.4.	Location
3.2.17.4.5.	Adjustment possibilities
3.2.17.4.6.	Type approval number
3.2.17.5.	Inlet manifold injection
3.2.17.5.1.	Injection: single point/multipoint (1)
3.2.17.5.2.	Injection: continuous/simultaneously timed/sequentially timed (1)
3.2.17.5.3.	Injection equipment
3.2.17.5.3.1.	Make(s)
3.2.17.5.3.2.	Type(s)
3.2.17.5.3.3.	Adjustment possibilities
3.2.17.5.3.4.	Type approval number
3.2.17.5.4.	Supply pump (if applicable)
3.2.17.5.4.1.	Make(s)
3.2.17.5.4.2.	Type(s)
3.2.17.5.4.3.	Type approval number
3.2.17.5.5.	Injector(s)
3.2.17.5.5.1.	Make(s)
3.2.17.5.5.2.	Type(s)
3.2.17.5.5.3.	Type approval number
3.2.17.6.	Direct injection
3.2.17.6.1.	Injection pump/pressure regulator (1)
3.2.17.6.1.1.	Make(s)
3.2.17.6.1.2.	Type(s)
3.2.17.6.1.3.	Injection timing
3.2.17.6.1.4.	Type approval number
3.2.17.6.2.	Injector(s)
3.2.17.6.2.1.	Make(s)
3.2.17.6.2.2.	Type(s)
3.2.17.6.2.3.	Opening pressure or characteristic diagram (1)
3.2.17.6.2.4.	Type approval number
3.2.17.7.	Electronic control unit (ECU)
3.2.17.7.1.	Make(s)
3.2.17.7.2.	Type(s)
3.2.17.7.3.	Adjustment possibilities
3.2.17.7.4.	Software calibration number(s)
3.2.17.8.	NG fuel-specific equipment
3.2.17.8.1.	Variant 1 (only in the case of approvals of engines for several specific fuel compositions)
3.2.17.8.1.0.1.	Self-adaptive feature? Yes/No (1)
—————
3.2.17.8.1.1.	methane (CH4) … basis (%mole) ethane (C2H6) … basis (%mole) propane (C3H8) … basis (%mole) butane (C4H10) … basis (%mole) C5/C5+: … basis (%mole) oxygen (O2) … basis (%mole) inert (N2, He etc) … basis (%mole)	min (%mole) min (%mole) min (%mole) min (%mole) min (%mole) min (%mole) min (%mole)	max (%mole) max (%mole) max (%mole) max (%mole) max (%mole) max (%mole) max (%mole)
3.5.5.	Specific fuel consumption and correction factors
3.5.5.1.	Specific fuel consumption over WHSC ‘SFCWHSC’ in accordance with paragraph 5.3.3 g/kWh
3.5.5.2.	Corrected specific fuel consumption over WHSC ‘SFCWHSC, corr’ in accordance with paragraph 5.3.3.1: … g/kWh
3.5.5.3.	Correction factor for WHTC urban part (from output of engine pre-processing tool)
3.5.5.4.	Correction factor for WHTC rural part (from output of engine pre-processing tool)
3.5.5.5.	Correction factor for WHTC motorway part (from output of engine pre-processing tool)
3.5.5.6.	Cold-hot emission balancing factor (from output of engine pre-processing tool)
3.5.5.7.	Correction factor for engines equipped with exhaust after-treatment systems that are regenerated on a periodic basis CFRegPer (from output of engine pre-processing tool)
3.5.5.8.	Correction factor to standard NCV (from output of engine pre-processing tool)
3.6.	Temperatures permitted by the manufacturer
3.6.1.	Cooling system
3.6.1.1.	Liquid cooling Maximum temperature at outlet (K)
3.6.1.2.	Air cooling
3.6.1.2.1.	Reference point
3.6.1.2.2.	Maximum temperature at reference point (K)
3.6.2.	Maximum outlet temperature of the inlet intercooler (K)
3.6.3.	Maximum exhaust temperature at the point in the exhaust pipe(s) adjacent to the outer flange(s) of the exhaust manifold(s) or turbocharger(s) (K)
3.6.4.	Fuel temperature Minimum (K) – maximum (K) For diesel engines at injection pump inlet, for gas fuelled engines at pressure regulator final stage
3.6.5.	Lubricant temperature Minimum (K) – maximum (K)
3.8.	Lubrication system
3.8.1.	Description of the system
3.8.1.1.	Position of lubricant reservoir
3.8.1.2.	Feed system (by pump/injection into intake/mixing with fuel, etc.) (1)
3.8.2.	Lubricating pump
3.8.2.1.	Make(s)
3.8.2.2.	Type(s)
3.8.3.	Mixture with fuel
3.8.3.1.	Percentage
3.8.4.	Oil cooler: Yes/No (1)
3.8.4.1.	Drawing(s)
3.8.4.1.1.	Make(s)
3.8.4.1.2.	Type(s)

Notes:

(¹)Delete where not applicable (there are cases where nothing needs to be deleted when more than one entry is applicable).

(³)This figure shall be rounded off to the nearest tenth of a millimetre.

(⁴)This value shall be calculated and rounded off to the nearest cm³.

(⁵)Specify the tolerance.

(⁶)Determined in accordance with the requirements of Regulation No. 85.

(⁷)Please fill in here the upper and lower values for each variant.

(⁸)To be documented in case of a single OBD engine family and if not already documented in the documentation package(s) referred to in line 3.2.12.2.7.0.4. of Part 1 of this Appendix.

Appendix to information document

Information on test conditions

1. Spark plugs

1.1. Make

1.2. Type

1.3. Spark-gap setting

2. Ignition coil

2.1. Make

2.2. Type

3. Lubricant used

3.1. Make

3.2. Type (state percentage of oil in mixture if lubricant and fuel mixed)

3.3. Specifications of lubricant

4. Test fuel used

4.1. Fuel type (in accordance with paragraph 6.1.9 of Annex V to Commission Regulation (EU) 2017/2400)

4.2. Unique identification number (production batch number) of fuel used

4.3. Net calorific value (NCV) (in accordance with paragraph 6.1.8 of Annex V to Commission Regulation (EU) 2017/2400)

4.4. Reference fuel type (type of reference fuel used for testing in accordance with point 3.2 of Annex V to Commission Regulation (EU) 2017/2400)

5. Engine-driven equipment

5.1. The power absorbed by the auxiliaries/equipment needs only be determined, (a)If auxiliaries/equipment required are not fitted to the engine and/or (b)If auxiliaries/equipment not required are fitted to the engine. Note: Requirements for engine-driven equipment differ between emissions test and power test

5.2. Enumeration and identifying details

5.3.	Power absorbed at engine speeds specific for emissions test Table 1 Power absorbed at engine speeds specific for emissions test Equipment Idle Low speed High speed Preferred speed (2) n95h Pa Auxiliaries/equipment required according to Annex 4, Appendix 6 of UN/ECE Regulation 49 Rev. 06 Pb Auxiliaries/equipment not required according to Annex 4, Appendix 6 of UN/ECE Regulation 49 Rev. 06
Equipment
	Idle	Low speed	High speed	Preferred speed (2)	n95h
Pa Auxiliaries/equipment required according to Annex 4, Appendix 6 of UN/ECE Regulation 49 Rev. 06
Pb Auxiliaries/equipment not required according to Annex 4, Appendix 6 of UN/ECE Regulation 49 Rev. 06
5.4.	Fan constant determined in accordance with Appendix 5 to this Annex (if applicable)5.4.1. Cavg-fan (if applicable) 5.4.2. Cind-fan (if applicable) Table 2 Value of fan constant Cind-fan for different engine speeds Value Engine speed Engine speed Engine speed Engine speed Engine speed Engine speed Engine speed Engine speed Engine speed Engine speed 1 2 3 4 5 6 7 8 9 10 engine speed [min– 1] fan constant Cind-fan,i
---	---	---	---	---	---
5.4.1.	Cavg-fan (if applicable)
5.4.2.	Cind-fan (if applicable) Table 2 Value of fan constant Cind-fan for different engine speeds Value Engine speed Engine speed Engine speed Engine speed Engine speed Engine speed Engine speed Engine speed Engine speed Engine speed 1 2 3 4 5 6 7 8 9 10 engine speed [min– 1] fan constant Cind-fan,i
Value	Engine speed	Engine speed	Engine speed	Engine speed	Engine speed
1	2	3	4	5	6
engine speed [min– 1]
fan constant Cind-fan,i

6. Engine performance (declared by manufacturer)

6.1.   Engine test speeds for emissions test according to Annex 4 of UN/ECE Regulation 49 Rev. 06 (⁴)

Low speed (nlo) … min^– 1

High speed (nhi) … min^– 1

Idle speed … min^– 1

Preferred speed … min^– 1

n95h … min^– 1

6.2.   Declared values for power test according to Regulation No. 85

Idle speed … min^– 1

Speed at maximum power … min^– 1

Maximum power … kW

Speed at maximum torque … min^– 1

Maximum torque … Nm

Appendix 3

Engine CO2-Family

1. Parameters defining the engine CO2-family

The engine CO2-family, as determined by the manufacturer, shall comply with the membership criteria defined in accordance with paragraph 5.2.3. of Annex 4 to UN/ECE Regulation 49 Rev.06. An engine CO2-family may consist of only one engine.

In addition to those membership criteria, the engine CO2-family, as determined by the manufacturer, shall comply with the membership criteria listed in paragraph 1.1 to 1.9 of this Appendix.

In addition to the parameters listed below, the manufacturer may introduce additional criteria allowing the definition of families of more restricted size. These parameters are not necessarily parameters that have an influence on the level of fuel consumption.

1.1.   Combustion relevant geometric data

1.1.1. Displacement per cylinder

1.1.2. Number of cylinders

1.1.3. Bore and stroke data

1.1.4. Combustion chamber geometry and compression ratio

1.1.5. Valve diameters and port geometry

1.1.6. Fuel injectors (design and position)

1.1.7. Cylinder head design

1.1.8. Piston and piston ring design

1.2.   Air management relevant components

1.2.1. Pressure charging equipment type (waste gate, VTG, 2-stage, other) and thermodynamic characteristics

1.2.2. Charge air cooling concept

1.2.3. Valve timing concept (fixed, partly flexible, flexible)

1.2.4. EGR concept (uncooled/cooled, high/low pressure, EGR-control)

1.3. Injection system

1.4. Auxiliary/equipment propulsion concept (mechanically, electrically, other)

1.5. Waste heat recovery (yes/no; concept and system)

2. Choice of the CO2-parent engine

The CO2-parent engine of the engine CO2-family shall be selected in accordance with the following criteria:

2.1. Highest power rating of all engines within the engine CO2-family.

Appendix 4

Conformity of CO2 emissions and fuel consumption related properties

1. General provisions

1.1 Conformity of CO2 emissions and fuel consumption related properties shall be checked on the basis of the description in the certificates set out in Appendix 1 to this Annex and on the basis of the description in the information document set out in Appendix 2 to this Annex.

1.2 If an engine certificate has had one or more extensions, the tests shall be carried out on the engines described in the information package relating to the relevant extension.

1.3 All engines subject to tests shall be taken from the series production meeting the selection criteria according to paragraph 3 of this Appendix.

1.4 The tests may be conducted with the applicable market fuels. However, at the manufacturer's request, the reference fuels specified in paragraph 3.2 may be used.

1.5 If tests for the purpose of conformity of CO2 emissions and fuel consumption related properties of gas engines (natural gas, LPG) are conducted with market fuels the engine manufacturer shall demonstrate to the approval authority the appropriate determination of the gas fuel composition for the determination of the NCV according to paragraph 4 of this Appendix by good engineering judgement.

2. Number of engines and engine CO2-families to be tested

2.1 0,05 percent of all engines produced in the past production year within the scope of this regulation shall represent the basis to derive the number of engine CO2-families and number of engines within those CO2-families to be tested annually for verifying conformity of the certified CO2 emissions and fuel consumption related properties. The resulting figure of 0,05 percent of relevant engines shall be rounded to the nearest whole number. This result shall be called nCOP,base.

2.2 Notwithstanding the provisions in point 2.1, a minimum number of 30 shall be used for nCOP,base.

2.3 The resulting figure for nCOP,base determined in accordance with points 2.1 and 2.2 of this Appendix shall be divided by 10 and the result rounded to the nearest whole number in order to determine the number of engine CO2-families to be tested annually, nCOP,fam, for verifying conformity of the certified CO2 emissions and fuel consumption related properties.

2.4 In the case that a manufacturer has less CO2-families than nCOP,fam determined in accordance with point 2.3, the number of CO2-families to be tested, nCOP,fam, shall be defined by the total number of CO2-families of the manufacturer.

3. Selection of engine CO2-families to be tested

From the number of engine CO2-families to be tested determined in accordance with paragraph 2 of this Appendix, the first two CO2-families shall be those with the highest production volumes.

The remaining number of engine CO2-families to be tested shall be randomly selected from all existing engine CO2-families and shall be agreed between the manufacturer and the approval authority.

4. Testrun to be performed

The minimum number of engines to be tested for each engine CO2-family, nCOP,min, shall be determined by dividing nCOP,base by nCOP,fam, both values determined in accordance with point 2. The result for nCOP,min shall be rounded to the nearest integer. If the resulting value for nCOP,min is smaller than 4 it shall be set to 4, if it is greater than 19 it shall be set to 19.

For each of the engine CO2-families determined in accordance with paragraph 3 of this Appendix a minimum number of nCOP,min engines within that family shall be tested in order to reach a pass decision in accordance with paragraph 9 of this Appendix.

The number of testruns to be performed within an engine CO2-family shall be randomly assigned to the different engines within that CO2-family and this assignment shall be agreed between the manufacturer and the approval authority.

Conformity of the certified CO2 emissions and fuel consumption related properties shall be verified by testing the engines in the WHSC test in accordance with paragraph 4.3.4.

All boundary conditions as specified in this Annex for the certification testing shall apply, except for the following:

(1)The laboratory test conditions in accordance with paragraph 3.1.1 of this Annex. The conditions in accordance with paragraph 3.1.1 are recommended and shall not be mandatory. Deviations may occur under certain ambient conditions at the testing site and should be minimized by the use of good engineering judgment.

(2)In case reference fuel of the type B7 (Diesel / CI) in accordance with paragraph 3.2 of this Annex is used, the determination of the NCV in accordance with paragraph 3.2 of this Annex shall not be required.

(3)In case market fuel or reference fuel other than B7 (Diesel / CI) is used, the NCV of the fuel shall be determined in accordance with the applicable standards defined in Table 1 of this Annex. With exemption of gas engines the NCV measurement shall be performed by only one lab independent from the engine manufacturer instead of two as required in accordance with paragraph 3.2 of this Annex.  NCV for reference gas fuels (G25/GR, LPG fuel B) shall be calculated in accordance with the applicable standards in Table 1 of this Annex from the fuel analysis submitted by the reference gas fuel supplier.

(4)The lubricating oil shall be the one filled during engine production and shall not be changed for the purpose of testing conformity of CO2 emissions and fuel consumption related properties.

5. Run-in of newly manufactured engines

5.1 The tests shall be carried out on newly manufactured engines taken from the series production which have a maximum run-in time of 15 hours before the testrun for the verification of conformity of the certified CO2 emissions and fuel consumption related properties in accordance with paragraph 4 of this Appendix is started.

5.2 At the request of the manufacturer, the tests may be carried out on engines which have been run-in up to a maximum of 125 hours. In this case, the running-in procedure shall be conducted by the manufacturer who shall not make any adjustments to those engines.

5.3 When the manufacturer requests to conduct a running-in procedure in accordance with point 5.2 of this Appendix it may be carried out on either of the following: (a)all the engines that are tested (b)newly produced engine, with the determination of an evolution coefficient as follows: A.The specific fuel consumption shall be measured over the WHSC test once on the newly manufactured engine with a maximum run-in time of 15 hours in accordance with point 5.1 of this Appendix and in the second test before the maximum of 125 hours set in point 5.2 of this Appendix on the first engine tested. B.The values for the specific fuel consumption of both tests shall be adjusted to a corrected value in accordance with paragraphs 7.2 and 7.3 of this Appendix for the respective fuel used during each of the two tests. C.The evolution coefficient of the fuel consumption shall be calculated by dividing the corrected specific fuel consumption of the second test by the corrected specific fuel consumption of the first test. The evolution coefficient may have a value less than one.

5.4 If the provisions defined in point 5.3 (b) of this Appendix are applied, the subsequent engines selected for testing of conformity of CO2 emissions and fuel consumption related properties shall not be subjected to the running-in procedure, but their specific fuel consumption over the WHSC determined on the newly manufactured engine with a maximum run-in time of 15 hours in accordance with point 5.1 of this Appendix shall be multiplied by the evolution coefficient.

5.5 In the case described in point 5.4 of this Appendix the values for the specific fuel consumption over the WHSC to be taken shall be the following: (a)for the engine used for determination of the evolution coefficient in accordance with point 5.3 (b) of this Appendix, the value from the second test (b)for the other engines, the values determined on the newly manufactured engine with a maximum run-in time of 15 hours in accordance with point 5.1 of this Appendix multiplied by the evolution coefficient determined in accordance with point 5.3 (b)(C) of this Appendix

5.6. Instead of using a running-in procedure in accordance with points 5.2 to 5.5 of this Appendix, a generic evolution coefficient of 0,99 may be used at the request of the manufacturer. In this case the specific fuel consumption over the WHSC determined on the newly manufactured engine with a maximum run-in time of 15 hours in accordance with point 5.1 of this Appendix shall be multiplied by the generic evolution coefficient of 0,99.

5.7 If the evolution coefficient in accordance with point 5.3 (b) of this Appendix is determined using the parent engine of an engine family according to paragraphs 5.2.3. and 5.2.4. of Annex 4 to Regulation UN/ECE R.49.06, it may be carried across to all members of any CO2-family belonging to the same engine family according to paragraph 5.2.3. of Annex 4 to Regulation UN/ECE R.49.06.

6. Target value for assessment of conformity of the certified CO2 emissions and fuel consumption related properties

The target value to assess the conformity of the certified CO2 emissions and fuel consumption related properties shall be the corrected specific fuel consumption over the WHSC, SFCWHSC,corr, in g/kWh determined in accordance with paragraph 5.3.3 and documented in the information document as part of the certificates set out in Appendix 2 to this Annex for the specific engine tested.

7. Actual value for assessment of conformity of the certified CO2 emissions and fuel consumption related properties

7.1 The specific fuel consumption over the WHSC, SFCWHSC, shall be determined in accordance with paragraph 5.3.3 of this Annex from the testruns performed in accordance with paragraph 4 of this Appendix. At the request of the manufacturer the specific fuel consumption value determined shall be modified by applying the provisions defined in points 5.3 to 5.6 of this Appendix.

7.2 If market fuel was used during testing in accordance with point 1.4 of this Appendix, the specific fuel consumption over the WHSC, SFCWHSC, determined in point 7.1 of this Appendix shall be adjusted to a corrected value, SFCWHSC,corr, in accordance with paragraph 5.3.3.1 of this Annex.

7.3 If reference fuel was used during testing in accordance with point 1.4 of this Appendix the special provisions defined in paragraph 5.3.3.2 of this Annex shall be applied to the value determined in point 7.1 of this Appendix.

7.4 The measured emission of gaseous pollutants over the WHSC performed in accordance with paragraph 4 shall be adjusted by application of the appropriate deterioration factors (DF's) for that engine as recorded in the Addendum to the EC type-approval certificate granted in accordance with Commission Regulation (EU) No 582/2011.

8. Limit for conformity of one single test

For diesel engines, the limit values for the assessment of conformity of one single engine tested shall be the target value determined in accordance with point (6) + 4 percent.

For gas engines, the limit values for the assessment of conformity of one single engine tested shall be the target value determined in accordance with point (6) + 5 percent.

9. Assessment of conformity of the certified CO2 emissions and fuel consumption related properties

9.1 The emission test results over the WHSC determined in accordance with point 7.4 of this Appendix shall meet the applicable limits values defined in Annex I to Regulation (EC) No 595/2009 for all gaseous pollutants except ammonia, otherwise the test shall be considered void for the assessment of conformity of the certified CO2 emissions and fuel consumption related properties.

9.2 A single test of one engine tested in accordance with paragraph 4 of this Appendix shall be considered as nonconforming if the actual value in accordance with paragraph 7 of this Appendix is higher than the limit values defined in accordance with paragraph 8 of this Appendix.

9.3 For the current sample size of engines tested within one CO2-family in accordance with paragraph 4 of this Appendix the test statistic quantifying the cumulative number of nonconforming tests in accordance with point 9.2 of this Appendix at the n^th test shall be determined. (a)If the cumulative number of nonconforming tests at the n^th test determined in accordance with point 9.3 of this Appendix is less than or equal to the pass decision number for the sample size given in Table 4 of Appendix 3 to UN/ECE Regulation 49 Rev.06, a pass decision is reached. (b)If the cumulative number of nonconforming tests at the n^th test determined in accordance with point 9.3 of this Appendix is greater than or equal to the fail decision number for the sample size given in Table 4 of Appendix 3 to UN/ECE Regulation 49 Rev.06, a fail decision is reached. (c)Otherwise, an additional engine is tested in accordance with paragraph 4 of this Appendix and the calculation procedure in accordance with point 9.3 of this Appendix is applied to the sample increased by one more unit.

9.4 If neither a pass nor a fail decision is reached, the manufacturer may at any time decide to stop testing. In that case a fail decision is recorded.

Appendix 5

Determination of power consumption of engine components

1. Fan

The engine torque shall be measured at engine motoring with and without fan engaged with the following procedure:

(i)Install the fan according to product instruction before the test starts.

(ii)Warm up phase: The engine shall be warmed up according to the recommendation of the manufacturer and by practicing good engineering judgement (eg operating the engine for 20 minutes at mode 9, as defined in Table 1 of paragraph 7.2.2. of Annex 4 to UN/ECE Regulation 49 Rev.06).

(iii)Stabilization phase: After the warm-up or optional warm-up step (v) is completed the engine shall be operated with minimum operator demand (motoring) at engine speed npref for 130 ± 2 seconds with the fan disengaged (nfan_disengage < 0,75 * nengine * rfan). The first 60 ± 1 seconds of this period are considered as a stabilization period, during which the actual engine speed shall be held within ± 5 min^– 1 of npref.

(iv)Measurement phase: During the following period of 60 ± 1 seconds the actual engine speed shall be held within ± 2 min^– 1 of npref and the coolant temperature within ± 5 °C while the torque for motoring the engine with the fan disengaged, the fan speed and the engine speed shall be recorded as an average value over this period of 60 ± 1 seconds. The remaining period of 10 ± 1 seconds shall be used for data post-processing and storage if necessary.

(v)Optional warmup phase: Upon manufacturer's request and according to good engineering judgement step (ii) can be repeated (e.g. if the temperature has dropped more than 5 °C)

(vi)Stabilization phase: After the optional warm-up is completed the engine shall be operated with minimum operator demand (motoring) at engine speed npref for 130 ± 2 seconds with the fan engaged (nfan_engage > 0,9 * nengine * rfan) The first 60 ± 1 seconds of this period are considered as a stabilization period, during which the actual engine speed shall be held within ± 5 min^– 1 of npref.

(vii)Measurement phase: During the following period of 60 ± 1 seconds the actual engine speed shall be held within ± 2 min^– 1 of npref and the coolant temperature within ± 5 °C while the torque for motoring the engine with the fan engaged, the fan speed and the engine speed shall be recorded as an average value over this period of 60 ± 1 seconds. The remaining period of 10±1 seconds shall be used for data post-processing and storage if necessary.

(viii)Steps (iii) to (vii) shall be repeated at engine speeds n95h and nhi instead of npref, with an optional warmup step (v) before each stabilization step if needed to maintain a stable coolant temperature (± 5 °C), according to good engineering judgement.

(ix)If the standard deviation of all calculated Ci according to the equation below at the three speeds npref, n95h and nhi is equal or higher than 3 percent, the measurement shall be performed for all engine speeds defining the grid for the fuel mapping procedure (FCMC) according to paragraph 4.3.5.2.1.

The actual fan constant shall be calculated from the measurement data according to the following equation:

where:

Ci fan constant at certain engine speed

MDfan_disengage measured engine torque at motoring with fan disengaged (Nm)

MDfan_engage measured engine torque at motoring with fan engaged (Nm)

nfan_engage fan speed with fan engaged (min^– 1)

nfan_disengage fan speed with fan disengaged min^– 1)

rfan ratio of the speed of the engine-side of the fan clutch to the speed of the crankshaft

If the standard deviation of all calculated Ci at the three speeds npref, n95h and nhi is less than 3 %, an average value Cavg-fan determined over the three speeds npref, n95h and nhi shall be used for the fan constant.

If the standard deviation of all calculated Ci at the three speeds npref, n95h and nhi is equal or higher than 3 %, individual values determined for all engine speeds according to point (ix) shall be used for the fan constant Cind-fan,i. The value of the fan constant for the actual engine speed Cfan, shall be determined by linear interpolation between the individual values Cind-fan,i of the fan constant.

The engine torque for driving the fan shall be calculated according to the following equation:

Mfan = Cfan · nfan ² · 10^– 6

where:

Mfan engine torque for driving fan (Nm)

Cfan fan constant Cavg-fan or Cind-fan,i corresponding to nengine

The mechanical power consumed by the fan shall be calculated from the engine torque for driving the fan and the actual engine speed. Mechanical power and engine torque shall be taken into account in accordance with paragraph 3.1.2.

2. Electric components/equipment

The electric power supplied externally to electric engine components shall be measured. This measured value shall be corrected to mechanical power by dividing it by a generic efficiency value of 0,65. This mechanical power and the corresponding engine torque shall be taken into account in accordance with paragraph 3.1.2.

Appendix 6

1. Markings

In the case of an engine being certified in accordance with this Annex, the engine shall bear:

1.1. The manufacturer's name or trade mark

1.2 The make and identifying type indication as recorded in the information referred to in point 0.1 and 0.2 of Appendix 2 to this Annex

1.3 The certification mark as a rectangle surrounding the lower-case letter ‘e’ followed by the distinguishing number of the Member State which has granted the certificate: 1 for Germany; 2 for France; 3 for Italy; 4 for the Netherlands; 5 for Sweden; 6 for Belgium; 7 for Hungary; 8 for the Czech Republic; 9 for Spain; 11 for the United Kingdom; 12 for Austria; 13 for Luxembourg; 17 for Finland; 18 for Denmark; 19 for Romania; 20 for Poland; 21 for Portugal; 23 for Greece; 24 for Ireland; 25 for Croatia; 26 for Slovenia; 27 for Slovakia; 29 for Estonia; 32 for Latvia; 34 for Bulgaria; 36 for Lithuania; 49 for Cyprus; 50 for Malta

1.4 The certification mark shall also include in the vicinity of the rectangle the ‘base approval number’ as specified for Section 4 of the type-approval number set out in Annex VII to Directive 2007/46/EC, preceded by the two figures indicating the sequence number assigned to the latest technical amendment to this Regulation and by a character ‘E’ indicating that the approval has been granted for an engine. For this Regulation, the sequence number shall be 00. 1.4.1   Example and dimensions of the certification mark (separate marking) The above certification mark affixed to an engine shows that the type concerned has been certified in Poland (e20), pursuant to this Regulation. The first two digits (00) are indicating the sequence number assigned to the latest technical amendment to this Regulation. The following letter indicates that the certificate was granted for an engine (E). The last four digits (0004) are those allocated by the approval authority to the engine as the base approval number.

1.5. In the case that the certification in accordance with this Regulation is granted at the same time as the type approval for an engine as separate technical unit in accordance with Regulation (EU) No 582/2011, the marking requirements laid down in point 1.4 may follow, separated by ‘/’, the marking requirements laid down in Appendix 8 to Annex I to Regulation (EU) No 582/2011. 1.5.1.   Example of the certification mark (joined marking) The above certification mark affixed to an engine shows that the type concerned has been certified in Poland (e20), pursuant to Regulation (EU) No 582/2011. The ‘D’ indicates Diesel followed by a ‘C’ for the emission stage followed by four digits (0004) which are those allocated by the approval authority to the engine as the base approval number for Regulation (EU) No 582/2011. After the slash the first two figures are indicating the sequence number assigned to the latest technical amendment to this Regulation, followed by a letter ‘E’ for engine, followed by four digits allocated by the approval authority for the purpose of certification in accordance with this Regulation (‘base approval number’ to this regulation).

1.6. On request of the applicant for certification and after prior agreement with the approval authority other type sizes than indicated in point 1.4.1 and 1.5.1 may be used. Those other type sizes shall remain clearly legible.

1.7. The markings, labels, plates or stickers must be durable for the useful life of the engine and must be clearly legible and indelible. The manufacturer shall ensure that the markings, labels, plates or sticker cannot be removed without destroying or defacing them.

2 Numbering

2.1.	Certification number for engines shall comprise the following: eXYYYY/YYYYZZZZ/ZZZZE0000*00 Section 1 Section 2 Section 3 Additional letter to Section 3 Section 4 Section 5 Indication of country issuing the certification HDV CO2 certification Regulation (2017/2400) Latest amending Regulation (ZZZZ/ZZZZ) E — engine Base certification number 0000 Extension 00
Section 1	Section 2	Section 3	Additional letter to Section 3	Section 4	Section 5
Indication of country issuing the certification	HDV CO2 certification Regulation (2017/2400)	Latest amending Regulation (ZZZZ/ZZZZ)	E — engine	Base certification number 0000	Extension 00

Appendix 7

Input parameters for the simulation tool

Introduction

This Appendix describes the list of parameters to be provided by the component manufacturer as input to the simulation tool. The applicable XML schema as well as example data are available at the dedicated electronic distribution platform.

The XML is automatically generated by the engine pre-processing tool.

Definitions

(1) ‘Parameter ID’:Unique identifier as used in the simulation tool for a specific input parameter or set of input data

(3) ‘Unit’ …physical unit of the parameter

Set of input parameters

Parameter name	Parameter ID	Type	Unit	Description/Reference
Manufacturer	P200	token	[-]
Model	P201	token	[-]
CertificationNumber	P202	token	[-]
Date	P203	dateTime	[-]	Date and time when the component-hash is created
AppVersion	P204	token	[-]	Version number of engine pre-processing tool
Displacement	P061	int	[cm3]
IdlingSpeed	P063	int	[1/min]
RatedSpeed	P249	int	[1/min]
RatedPower	P250	int	[W]
MaxEngineTorque	P259	int	[Nm]
WHTCUrban	P109	double, 4	[-]
WHTCRural	P110	double, 4	[-]
WHTCMotorway	P111	double, 4	[-]
BFColdHot	P159	double, 4	[-]
CFRegPer	P192	double, 4	[-]
CFNCV	P260	double, 4	[-]
FuelType	P193	string	[-]	Allowed values: ‘Diesel CI’, ‘Ethanol CI’, ‘Petrol PI’, ‘Ethanol PI’, ‘LPG PI’, ‘NG PI’, ‘NG CI’
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
EngineSpeed	P068	double, 2	[1/min]
MaxTorque	P069	double, 2	[Nm]
DragTorque	P070	double, 2	[Nm]
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
EngineSpeed	P072	double, 2	[1/min]
Torque	P073	double, 2	[Nm]
FuelConsumption	P074	double, 2	[g/h]

Appendix 8

Important evaluation steps and equations of the engine pre-processing tool

This Appendix describes the most important evaluation steps and underlying basic equations that are performed by the engine pre-processing tool. The following steps are performed during evaluation of the input data in the order listed:

1. Reading of input files and automatic check of input data

1.1 Check of requirements for input data according to the definitions in paragraph 6.1 of this Annex

1.2 Check of requirements for recorded FCMC data according to the definitions in paragraph 4.3.5.2 and subpoint (1) of paragraph 4.3.5.5 of this Annex

ANNEX VI

VERIFYING TRANSMISSION, TORQUE CONVERTER, OTHER TORQUE TRANSFERRING COMPONENT AND ADDITIONAL DRIVELINE COMPONENT DATA

1. Introduction

This annex describes the certification provisions regarding the torque losses of transmissions, torque converter (TC), other torque transferring components (OTTC) and additional driveline components (ADC) for heavy duty vehicles. In addition it defines calculation procedures for the standard torque losses.

Torque converter (TC), other torque transferring components (OTTC) and additional driveline components (ADC) can be tested in combination with a transmission or as a separate unit. In the case that those components are tested separately the provisions of section 4, 5 and 6 apply. Torque losses resulting from the drive mechanism between the transmission and those components can be neglected.

2. Definitions

For the purposes of this Annex the following definitions shall apply:

(1)‘Transfer case’ means a device that splits the engine power of a vehicle and directs it to the front and rear drive axles. It is mounted behind the transmission and both front and rear drive shafts connect to it. It comprises either a gearwheel set or a chain drive system in which the power is distributed from the transmission to the axles. The transfer case will typically have the ability to shift between standard drive mode (front or rear wheel drive), high range traction mode (front and rear wheel drive), low range traction mode and neutral;

(2)‘Gear ratio’ means the forward gear ratio of the speed of the input shaft (towards prime mover) to the speed of the output shaft (towards driven wheels) without slip (i = nin/nout);

(3)‘Ratio coverage’ means the ratio of the largest to the smallest forward gear ratios in a transmission: φtot = imax/imin;

(4)‘Compound transmission’ means a transmission, with a large number of forward gears and/or large ratio coverage, composed of sub-transmissions, which are combined to use most power-transferring parts in several forward gears;

(5)‘Main section’ means the sub-transmission that has the largest number of forward gears in a compound transmission;

(6)‘Range section’ means a sub-transmission normally in series connection with the main section in a compound transmission. A range section usually has two shiftable forward gears. The lower forward gears of the complete transmission are embodied using the low range gear. The higher gears are embodied using the high range gear;

(7)‘Splitter’ means a design that splits the main section gears in two (usually) variants, low- and high split gears, whose gear ratios are close compared to the ratio coverage of the transmission. A splitter can be a separate sub-transmission, an add-on device, integrated with the main section or a combination thereof;

(8)‘Tooth clutch’ means a clutch where torque is transferred mainly by normal forces between mating teeth. A tooth clutch can either be engaged or disengaged. It is operated in load-free conditions, only (e.g., at gear shifts in a manual transmission);

(9)‘Angle drive’ means a device that transmits rotational power between non-parallel shafts, often used with transversely oriented engine and longitudinal input to driven axle;

(10)‘Friction clutch’ means clutch for transfer of propulsive torque, where torque is sustainably transferred by friction forces. A friction clutch can transmit torque while slipping, it can thereby (but does not have to) be operated at start-offs and at powershifts (retained power transfer during a gear shift);

(11)‘Synchroniser’ means a type of tooth clutch where a friction device is used to equalise the speeds of the rotating parts to be engaged;

(12)‘Gear mesh efficiency’ means the ratio of output power to input power when transmitted in a forward gear mesh with relative motion;

(13)‘Crawler gear’ means a low forward gear (with speed reduction ratio that is larger than for the non-crawler gears) that is designed to be used infrequently, e.g., at low-speed manoeuvres or occasional up-hill start-offs;

(14)‘Power take-off (PTO)’ means a device on a transmission or an engine to which an auxiliary driven device, e.g., a hydraulic pump, can be connected;

(15)‘Power take-off drive mechanism’ means a device in a transmission that allows the installation of a power take-off (PTO);

(16)‘Lock-up clutch’ means a friction clutch in a hydrodynamic torque converter; it can connect the input and output sides, thereby eliminating the slip;

(17)‘Start-off clutch’ means a clutch that adapts speed between engine and driven wheels when the vehicle starts off. The start-off clutch is usually located between engine and transmission;

(18)‘Synchronised Manual Transmission (SMT)’ means a manually operated transmission with two or more selectable speed ratios that are obtained using synchronisers. Ratio changing is normally achieved during a temporary disconnection of the transmission from the engine using a clutch (usually the vehicle start-off clutch);

(19)‘Automated Manual Transmission or Automatic Mechanically-engaged Transmission (AMT)’ means an automatically shifting transmission with two or more selectable speed ratios that are obtained using tooth clutches (un-/synchronised). Ratio changing is achieved during a temporary disconnection of the transmission from the engine. The ratio shifts are performed by an electronically controlled system managing the timing of the shift, the operation of the clutch between engine and gearbox and the speed and torque of the engine. The system selects and engages the most suitable forward gear automatically, but can be overridden by the driver using a manual mode;

(20)‘Dual Clutch Transmission (DCT)’ means an automatically shifting transmission with two friction clutches and several selectable speed ratios that are obtained by the use of tooth clutches. The ratio shifts are performed by an electronically controlled system managing the timing of the shift, the operation of the clutches and the speed and torque of the engine. The system selects the most suitable gear automatically, but can be overridden by the driver using a manual mode;

(21)‘Retarder’ means an auxiliary braking device in a vehicle powertrain; aimed for permanent braking;

(22)‘Case S’ means the serial arrangement of a torque converter and the connected mechanical parts of the transmission;

(23)‘Case P’ means the parallel arrangement of a torque converter and the connected mechanical parts of the transmission (e.g. in power split installations);

(24)‘Automatic Powershifting Transmission (APT)’ means an automatically shifting transmission with more than two friction clutches and several selectable speed ratios that are obtained mainly by the use of those friction clutches. The ratio shifts are performed by an electronically controlled system managing the timing of the shift, the operation of the clutches and the speed and torque of the engine. The system selects the most suitable gear automatically, but can be overridden by the driver using a manual mode. Shifts are normally performed without traction interruption (friction clutch to friction clutch);

(25)‘Oil conditioning system’ means an external system that conditions the oil of a transmission at testing. The system circulates oil to and from the transmission. The oil is thereby filtered and/or temperature conditioned;

(26)‘Smart lubrication system’ means a system that will affect the load independent losses (also called spin losses or drag losses) of the transmission depending on the input torque and/or power flow through the transmission. Examples are controlled hydraulic pressure pumps for brakes and clutches in an APT, controlled variable oil level in the transmission, controlled variable oil flow/pressure for lubrication and cooling in the transmission. Smart lubrication can also include control of the oil temperature of the transmission, but smart lubrication systems that are designed only for controlling the temperature are not considered here, since the transmission testing procedure has fixed testing temperatures;

(27)‘Transmission electric auxiliary’ means an electric auxiliary used for the function of the transmission during running steady state operation. A typical example is an electric cooling/lubrication pump (but not electric gear shift actuators and electronic control systems including electric solenoid valves, since they are low energy consumers, especially at steady state operation);

(28)‘Oil type viscosity grade’ means a viscosity grade as defined by SAE J306;

(29)‘Factory fill oil’ means the oil type viscosity grade that is used for the oil fill in the factory and which is intended to stay in the transmission, torque converter, other torque transferring component or in an additional driveline component for the first service interval;

(30)‘Gearscheme’ means the arrangement of shafts, gearwheels and clutches in a transmission;

(31)‘Powerflow’ means the transfer path of power from input to output in a transmission via shafts, gearwheels and clutches.

3. Testing procedure for transmissions

For testing the losses of a transmission the torque loss map for each individual transmission type shall be measured. Transmissions may be grouped into families with similar or equal CO2-relevant data following the provisions of Appendix 6 to this Annex.

For the determination of the transmission torque losses, the applicant for a certificate shall apply one of the following methods for each single forward gear (crawler gears excluded).

(1)Option 1: Measurement of the torque independent losses, calculation of the torque dependent losses.

(2)Option 2: Measurement of the torque independent losses, measurement of the torque loss at maximum torque and interpolation of the torque dependent losses based on a linear model

(3)Option 3: Measurement of the total torque loss.

4. Torque converter (TC)

The torque converter characteristics to be determined for the simulation tool input consist of Tpum 1000 (the reference torque at 1 000 rpm input speed) and μ (the torque ratio of the torque converter). Both are depending on the speed ratio v (= output (turbine) speed / input (pump) speed for the torque converter) of the torque converter.

For determination of the characteristics of the TC, the applicant for a certificate shall apply the following method, irrespective of the chosen option for the assessment of the transmission torque losses.

To take the two possible arrangements of the TC and the mechanical transmission parts into account, the following differentiation between case S and P shall apply:

For case S arrangements the TC characteristics may be evaluated either separate from the mechanical transmission or in combination with the mechanical transmission. For case P arrangements the evaluation of TC characteristic is only possible in combination with the mechanical transmission. However, in this case and for the hydromechanical gears subject to measurement the whole arrangement, torque converter and mechanical transmission, is considered as a TC with similar characteristic curves as a sole torque converter.

For the determination of the torque converter characteristics two measurement options may be applied:

(i)Option A: measurement at constant input speed

(ii)Option B: measurement at constant input torque according to SAE J643

The manufacturer may choose option A or B for case S and case P arrangements.

For the input to the simulation tool, the torque ratio μ and reference torque Tpum of the torque converter shall be measured for a range of v ≤ 0,95 (= vehicle propulsion mode). The range of v ≥ 1,00 (= vehicle coasting mode) may either be measured or covered by using the standard values of Table 1.

In case of measurements together with a mechanical transmission the overrun point may be different from v = 1,00 and therefor the range of measured speed ratios shall be adjusted accordingly.

In case of use of standard values the data on torque converter characteristics provided to the simulation tool shall only cover the range of v ≤ 0,95 (or the adjusted speed ratio). The simulation tool automatically adds the standard values for overrun conditions.

v	μ	Tpum 1000
1,000	1,0000	0,00
1,100	0,9999	– 40,34
1,222	0,9998	– 80,34
1,375	0,9997	– 136,11
1,571	0,9996	– 216,52
1,833	0,9995	– 335,19
2,200	0,9994	– 528,77
2,500	0,9993	– 721,00
3,000	0,9992	– 1 122,00
3,500	0,9991	– 1 648,00
4,000	0,9990	– 2 326,00
4,500	0,9989	– 3 182,00
5,000	0,9988	– 4 242,00

4.1.   Option A: Measured torque converter characteristics at constant speed

4.1.1.   General requirements

The torque converter used for the measurements shall be in accordance with the drawing specifications for series production torque converters.

Modifications to the TC to meet the testing requirements of this Annex, e.g. for the inclusion of measurement sensors are permitted.

Upon request of the approval authority the applicant for a certificate shall specify and prove the conformity with the requirements defined in this Annex.

4.1.2.   Oil temperature

The input oil temperature to the TC shall meet the following requirements:

The oil temperature for measurements of the TC separate from the transmission shall be 90 °C + 7/– 3 K.

The oil temperature for measurements of the TC together with the transmission (case S and case P) shall be 90 °C + 20/– 3 K.

The oil temperature shall be measured at the drain plug or in the oil sump.

In case the TC characteristics are measured separately form the transmission, the oil temperature shall be measured prior to entering the converter test drum/bench.

4.1.3.   Oil flow rate and pressure

The input TC oil flow rate and output oil pressure of the TC shall be kept within the specified operational limits for the torque converter, depending on the related transmission type and the tested maximum input speed.

4.1.4.   Oil quality/Oil viscosity

As specified for transmission testing in 3.1.2.5.3 and 3.1.2.5.4.

4.1.5.   Installation

The torque converter shall be installed on a testbed with a torque sensor, speed sensor and an electric machine installed at the input and output shaft of the TC.

4.1.6.   Measurement equipment

The calibration laboratory facilities shall comply with the requirements of either ISO/TS 16949, ISO 9000 series or ISO/IEC 17025. All laboratory reference measurement equipment, used for calibration and/or verification, shall be traceable to national (international) standards.

4.1.6.1.   Torque

The torque sensor measurement uncertainty shall be below 1 % of the measured torque value.

The use of torque sensors with higher measurement uncertainties is allowed if the part of the uncertainty exceeding 1 % of the measured torque can be calculated and is added to the measured torque loss as described in 4.1.7.

4.1.6.2.   Speed

The uncertainty of the speed sensors shall not exceed ± 1 rpm.

4.1.6.3.   Temperature

The uncertainty of the temperature sensors for the measurement of the ambient temperature shall not exceed ± 1,5 K.

The uncertainty of the temperature sensors for the measurement of the oil temperature shall not exceed ± 1,5 K.

4.1.7.   Test procedure

4.1.7.1.   Zero torque signal compensation

As specified in 3.1.6.1.

4.1.7.2.   Measurement sequence

4.1.7.2.1. The input speed npum of the TC shall be fixed to a constant speed within the range of: 1 000 rpm ≤ npum ≤ 2 000 rpm

4.1.7.2.2. The speed ratio v shall be adjusted by increasing the output speed ntur from 0 rpm up to the set value of npum.

4.1.7.2.3. The step width shall be 0,1 for the speed ratio range of 0 to 0,6 and 0,05 for the range of 0,6 to 0,95.

4.1.7.2.4. The upper limit of the speed ratio may be limited to a value below 0,95 by the manufacturer. In this case at least seven evenly distributed points between v = 0 and a value of v < 0,95 have to be covered by the measurement.

4.1.7.2.5. For each step a minimum of 3 seconds stabilization time within the temperature limits defined in 4.1.2. is required. If needed, the stabilization time may be extended by the manufacturer to maximum 60 seconds. The oil temperature shall be recorded during the stabilization.

4.1.7.2.6. For each step the signals specified in 4.1.8. shall be recorded for the test point for 3-15 seconds.

4.1.7.2.7. The measurement sequence (4.1.7.2.1. to 4.1.7.2.6.) shall be performed two times in total.

4.1.8.   Measurement signals and data recording

At least the following signals shall be recorded during the measurement:

(1)Input (pump) torque Tc,pum [Nm]

(2)Output (turbine) torque Tc,tur [Nm]

(3)Input rotational (pump) speed npum [rpm]

(4)Output rotational (turbine) speed ntur [rpm]

(5)TC input oil temperature KTCin [°C]

The sampling and recording rate shall be 100 Hz or higher.

A low pass filter shall be applied to avoid measurement errors.

4.1.9.   Measurement validation

4.1.9.1. The arithmetic mean values of torque and speed for the 03-15 seconds measurement shall be calculated for each of the two measurements.

4.1.9.2. The measured torques and speeds from the two sets shall be averaged (arithmetic mean values).

4.1.9.3. The deviation between the averaged torque of the two measurement sets shall be below ± 5 % of the average or ± 1 Nm (whichever value is larger). The arithmetic average of the two averaged torque values shall be taken. If the deviation is higher, the following value shall be taken for point 4.1.10. and 4.1.11. or the test shall be repeated for the TC. —for the calculation of ΔUT,pum/tur: smallest averaged torque value for Tc,pum/tur —for the calculation of torque ratio μ: largest averaged torque value for Tc,pum —for the calculation of torque ratio μ: smallest averaged torque value for Tc,tur —for the calculation of reference torque Tpum1000: smallest averaged torque value for Tc,pum

4.1.9.4. The measured and averaged speed and torque at the input shaft shall be below ± 5 rpm and ± 5 Nm of the speed and torque set point for each measured operating point for the complete speed ratio series.

4.1.10.   Measurement uncertainty

The part of the calculated measurement uncertainty UT,pum/tur exceeding 1 % of the measured torque Tc,pum/tur shall be used to correct the characteristic value of the TC as defined below.

ΔUT,pum/tur = MAX (0, (UT,pum/tur – 0,01 * Tc,pum/tur))

The uncertainty UT,pum/tur of the torque measurement shall be calculated based on the following parameter:

(i)Calibration error (incl. sensitivity tolerance, linearity, hysteresis and repeatability)

The uncertainty UT,pum/tur of the torque measurement is based on the uncertainties of the sensors at 95 % confidence level.

UT,pum/tur = 2 * ucal

where:

4.1.11.   Calculation of TC characteristics

For each measurement point, the following calculations shall be applied to the measurement data:

The torque ratio of the TC shall be calculated by

The speed ratio of the TC shall be calculated by

The reference torque at 1 000 rpm shall be calculated by

where:

4.2.   Option B: Measurement at constant input torque (in accordance with SAE J643)

4.2.1.   General requirements

As specified in 4.1.1.

4.2.2.   Oil temperature

As specified in 4.1.2.

4.2.3.   Oil flow rate and pressure

As specified in 4.1.3.

4.2.4.   Oil quality

As specified in 4.1.4.

4.2.5.   Installation

As specified in 4.1.5.

4.2.6.   Measurement equipment

As specified in 4.1.6.

4.2.7.   Test procedure

4.2.7.1.   Zero torque signal compensation

As specified in 3.1.6.1.

4.1.7.2.   Measurement sequence

4.2.7.2.1. The input torque Tpum shall be set to a positive level at npum = 1 000 rpm with the output shaft of the TC held non-rotating (output speed ntur = 0 rpm).

4.2.7.2.2. The speed ratio v shall be adjusted by increasing the output speed ntur from 0 rpm up to a value of ntur covering the usable range of v with at least seven evenly distributed speed points.

4.2.7.2.3. The step width shall be 0.1 for the speed ratio range of 0 to 0,6 and 0,05 for the range of 0,6 to 0,95.

4.2.7.2.4. The upper limit of the speed ratio may be limited to a value below 0,95 by the manufacturer.

4.2.7.2.5. For each step a minimum of 5 seconds stabilization time within the temperature limits defined in 4.2.2. is required. If needed, the stabilization time may be extended by the manufacturer to maximum 60 seconds. The oil temperature shall be recorded during the stabilization.

4.2.7.2.6. For each step the values specified in 4.2.8. shall be shall be recorded for the test point for 05-15 seconds.

4.2.7.2.7. The measurement sequence (4.2.7.2.1. to 4.2.7.2.6.) shall be performed two times in total.

4.2.8.   Measurement signals and data recording

As specified in 4.1.8.

4.2.9.   Measurement validation

As specified in 4.1.9.

4.2.10.   Measurement uncertainty

As specified in 4.1.9.

4.2.11.   Calculation of TC characteristics

As specified in 4.1.11.

5. Other torque transferring components (OTTC)

The scope of this section includes engine retarders, transmission retarders, driveline retarders, and components that are treated in the simulation tool as a retarder. These components include vehicle starting devices like a single wet transmission input clutch or hydro-dynamic clutch.

5.1.   Methods for establishing retarder drag losses

The retarder drag torque loss is a function of the retarder rotor speed. Since the retarder can be integrated in different parts of the vehicle driveline, the retarder rotor speed depends on the drive part (= speed reference) and step-up ratio between drive part and retarder rotor as shown in Table 2.

Configuration	Speed reference	Retarder rotor speed calculation
A. Engine Retarder	Engine Speed	nretarder = nengine * istep-up
B. Transmission Input Retarder	Transmission Input Shaft Speed	nretarder = ntransm.input * istep-up = ntransm.output * itransm * istep-up
C. Transmission Output Retarder or Propshaft Retarder	Transmission Output Shaft Speed	nretarder = ntransm.output * istep-up

where:

Retarder configurations that are integrated in the engine and cannot be separated from the engine shall be tested in combination with the engine. This section does not cover these non-separable engine integrated retarders.

Retarders that can be disconnected from the driveline or the engine by any kind of clutch are considered to have zero rotor speed in disconnected condition and therefore have no power losses.

The retarder drag losses shall be measured with one of the following two methods:

(1)Measurement on the retarder as a stand-alone unit

(2)Measurement in combination with the transmission

5.1.1.   General requirements

In case the losses are measured on the retarder as stand-alone unit, the results are affected by the torque losses in the bearings of the test setup. It is permitted to measure these bearing losses and subtract them from the retarder drag loss measurements.

The manufacturer shall guarantee that the retarder used for the measurements is in accordance with the drawing specifications for series production retarders.

Modifications to the retarder to meet the testing requirements of this Annex, e.g. for the inclusion of measurement sensors or the adaption of an external oil conditioning systems are permitted.

Based on the family described in Appendix 6 to this Annex, measured drag losses for transmissions with retarder can be used for the same (equivalent) transmission without retarder.

The use of the same transmission unit for measuring the torque losses of variants with and without retarder is permitted.

Upon request of the approval authority the applicant for a certificate shall specify and prove the conformity with the requirements defined in this Annex.

5.1.2.   Run-in

On request of the applicant a run-in procedure may be applied to the retarder. The following provisions shall apply for a run-in procedure.

5.1.2.1 If the manufacturer applies a run-in procedure to the retarder, the run-in time for the retarder shall not exceed 100 hours at zero retarder apply torque. Optionally a share of a maximum of 6 hours with retarder apply torque may be included.

5.1.3.   Test conditions

5.1.3.1.   Ambient temperature

The ambient temperature during the test shall be in a range of 25 °C ± 10 K.

The ambient temperature shall be measured 1 m laterally from the retarder.

5.1.3.2.   Ambient pressure

For magnetic retarders the minimum ambient pressure shall be 899 hPa according to International Standard Atmosphere (ISA) ISO 2533.

5.1.3.3.   Oil or water temperature

For hydrodynamic retarders:

Except for the fluid, no external heating is allowed.

In case of testing as stand-alone unit, the retarder fluid temperature (oil or water) shall not exceed 87 °C.

In case of testing in combination with transmission, the oil temperature limits for transmission testing shall apply.

5.1.3.4.   Oil or water quality

New, recommended first fill oil for the European market shall be used in the test.

For water retarders the water quality shall meet the specifications set out by the manufacturer for the retarder. The water pressure shall be set to a fixed value close to vehicle condition (1 ± 0,2 bar relative pressure at retarder input hose).

5.1.3.5.   Oil viscosity

If several oils are recommended for first fill, they are considered to be equal if the oils have a kinematic viscosity within 50 % of each other at the same temperature (within the specified tolerance band for KV100).

5.1.3.6.   Oil or water level

The oil/water level shall meet the nominal specifications for the retarder.

5.1.4.   Installation

The electric machine, the torque sensor, and speed sensor shall be mounted at the input side of the retarder or transmission.

The installation of the retarder (and transmission) shall be done with an inclination angle as for installation in the vehicle according to the homologation drawing ± 1° or at 0° ± 1°.

5.1.5.   Measurement equipment

As specified for transmission testing in 3.1.4.

5.1.6.   Test procedure

5.1.6.1.   Zero torque signal compensation:

As specified for transmission testing in 3.1.6.1.

5.1.6.2.   Measurement sequence

The torque loss measurement sequence for the retarder testing shall follow the provisions for the transmission testing defined in 3.1.6.3.2. to 3.1.6.3.5.

5.1.6.2.1.   Measurement on the retarder as stand-alone unit

When the retarder is tested as stand-alone unit, torque loss measurements shall be conducted using the following speed points:

200, 400, 600, 900, 1 200 , 1 600 , 2 000 , 2 500 , 3 000 , 3 500 , 4 000 , 4 500 , 5 000 , continued up to the maximum retarder rotor speed.

5.1.6.2.2.   Measurement in combination with the transmission

5.1.6.2.2.1. In case the retarder is tested in combination with a transmission, the selected transmission gear shall allow the retarder to operate at its maximum rotor speed.

5.1.6.2.2.   The torque loss shall be measured at the operating speeds as indicated for the related transmission testing.

5.1.6.2.2.3. Measurement points may be added for transmission input speeds below 600 rpm if requested by the manufacturer.

5.1.6.2.2.4. The manufacturer may separate the retarder losses from the total transmission losses by testing in the order as described below: (1)The load-independent torque loss for the complete transmission including retarder shall be measured as defined in point 3.1. for transmission testing in one of the higher transmission gears: = Tl,in,withret (2)The retarder and related parts shall be replaced with parts required for the equivalent transmission variant without retarder. The measurement of point (1) shall be repeated. = Tl,in,withoutret (3)The load-independent torque loss for the retarder system shall be determined by calculating the differences between the two test data sets = Tl,in,retsys = Tl,in,withret – Tl,in,withoutret

5.1.7.   Measurement signals and data recording

As specified for transmission testing in 3.1.5.

5.1.8.   Measurement validation

All recorded data shall be checked and processed as defined for transmission testing in 3.1.7.

5.2.   Complement of input files for the simulation tool

5.2.1 Retarder torque losses for speeds below the lowest measurement speed shall be set equal to the measured torque loss at this lowest measurement speed.

5.2.2 In case the retarder losses were separated out from the total losses by calculating the difference in data sets of testing with and without a retarder (see 5.1.6.2.2.4.), the actual retarder rotor speeds depend on the retarder location, and/or selected gear ratio and retarder step-up ratio and thereby may differ from the measured transmission input shaft speeds. The actual retarder rotor speeds relative to the measured drag loss data shall be calculated as described in 5.1. Table 2.

5.2.3 The torque loss map data shall be formatted and saved as specified in Appendix 12 to this Annex.

6. Additional driveline components (ADC) / angle drive

6.1.   Methods for establishing angle drive losses

The angle drive losses shall be determined using one of the following cases:

6.1.1.   Case A: Measurement on a separate angle drive

For the torque loss measurement of a separate angle drive, the three options as defined for the determination of the transmission losses shall apply:

The measurement of the angle drive losses shall follow the procedure described for the related transmission test option in paragraph 3 diverging in the following requirements:

6.1.1.1   Applicable speed range:

From 200 rpm (at the shaft to which the angle drive is connected) up to the maximum speed according to specifications of the angle drive or the last speed step before the defined maximum speed.

6.1.1.2 Speed step size: 200 rpm

6.1.2.   Case B: Individual measurement of an angle drive connected to a transmission

In case the angle drive is tested in combination with a transmission, the testing shall follow one of the defined options for transmission testing:

6.1.2.1 The manufacturer may separate the angle drive losses from the total transmission losses by testing in the order as described below: (1)The torque loss for the complete transmission including angle drive shall be measured as defined for the applicable transmission testing option = Tl,in,withad (2)The angle drive and related parts shall be replaced with parts required for the equivalent transmission variant without angle drive. The measurement of point (1) shall be repeated. = Tl,in,withoutad (3)The torque loss for the angle drive system shall be determined by calculating the differences between the two test data sets = Tl,in,adsys = Tl,in,withad – Tl,in,withoutad

6.2.   Complement of input files for the simulation tool

6.2.1. Torque losses for speeds below the above defined minimum speed shall be set equal to the torque loss at the minimum speed.

6.2.2. In the cases the highest tested angle drive input speed was the last speed step below the defined maximum permissible angle drive speed, an extrapolation of the torque loss shall be applied up to the maximum speed with linear regression based on the two last measured speed steps.

6.2.3. To calculate the torque loss data for the input shaft of the transmission the angle drive is to be combined with, linear interpolation and extrapolation shall be used.

7. Conformity of the certified CO2 emissions and fuel consumption related properties

7.1. Every transmission, torque converter (TC), other torque transferring components (OTTC) and additional driveline components (ADC) shall be so manufactured as to conform to the approved type with regard to the description as given in the certificate and its annexes. The conformity of the certified CO2 emissions and fuel consumption related properties procedures shall comply with those set out in Article 12 of Directive 2007/46/EC.

7.2 Torque converter (TC), other torque transferring components (OTTC) and additional driveline components (ADC) shall be excluded from the production conformity testing provisions of section 8 to this annex.

7.3 Conformity of the certified CO2 emissions and fuel consumption related properties shall be checked on the basis of the description in the certificates set out in Appendix 1 to this Annex.

7.4 Conformity of the certified CO2 emissions and fuel consumption related properties shall be assessed in accordance with the specific conditions laid down in this paragraph.

7.5 The manufacturer shall test annually at least the number of transmissions indicated in Table 3 based on the total annual production number of the transmissions produced by the manufacturer. For the purpose of establishing the production numbers, only transmissions which fall under the requirements of this Regulation shall be considered.

7.6 Each transmission which is tested by the manufacturer shall be representative for a specific family. Notwithstanding provisions of the point 7.10., only one transmission per family shall be tested.

7.7 For the total annual production volumes between 1 001 and 10 000 transmissions, the choice of the family for which the tests shall be performed shall be agreed between the manufacturer and the approval authority.

7.8	For the total annual production volumes above 10 000 transmissions, the transmission family with the highest production volume shall always be tested. The manufacturer shall justify (ex. by showing sales numbers) to the approval authority the number of tests which has been performed and the choice of the families. The remaining families for which the tests are to be performed shall be agreed between the manufacturer and the approval authority. Table 3 Sample size conformity testing Total annual production of transmissions Number of tests 0 – 1 000 0 > 1 000 -10 000 1 > 10 000 -30 000 2 > 30 000 3 > 100 000 4
Total annual production of transmissions	Number of tests
0 – 1 000	0
> 1 000 -10 000	1
> 10 000 -30 000	2
> 30 000	3
> 100 000	4

7.9. For the purpose of the conformity of the certified CO2 emissions and fuel consumption related properties testing the approval authority shall identify together with the manufacturer the transmission type(s) to be tested. The approval authority shall ensure that the selected transmission type(s) is manufactured to the same standards as for serial production..

7.10 If the result of a test performed in accordance with point 8 is higher than the one specified in point 8.1.3., 3 additional transmissions from the same family shall be tested. If at least one of them fails, provisions of Article 23 shall apply.

8. Production conformity testing

For conformity of the certified CO2 emissions and fuel consumption related properties testing the following method shall apply upon prior agreement between an approval authority and the applicant for a certificate:

8.1   Conformity testing of transmissions

8.1.3 The conformity of the certified CO2 emissions and fuel consumption related properties test is passed when the following condition applies: The efficiency of the tested transmission during conformity of the certified CO2 emissions and fuel consumption related properties test ηA,CoP shall not be lower than X % of the type approved transmission efficiency ηA,TA. ηA,TA – ηA,CoP ≤ X X shall be replaced by 1,5 % for SMT/AMT/DCT transmissions and 3 % for APT transmissions or transmission with more than 2 friction shift clutches.

Appendix 1

MODEL OF A CERTIFICATE OF A COMPONENT, SEPARATE TECHNICAL UNIT OR SYSTEM

Maximum format: A4 (210 × 297 mm)

Communication concerning: — granting (1) — extension (1) — refusal (1) — withdrawal (1)	Administration stamp

of a certificate with regard to Regulation (EC) No 595/2009 as implemented by Regulation (EU) 2017/2400.

Regulation (EC) No XXXXX and Regulation (EU) 2017/2400 as last amended by ….

certification number:

Hash:

Reason for extension:

0.1 Make (trade name of manufacturer):

0.2 Type:

0.4 Name and address of manufacturer:

0.5 In the case of components and separate technical units, location and method of affixing of the EC approval mark:

0.6 Name(s) and address(es) of assembly plant(s):

0.7 Name and address of the manufacturer's representative (if any)

1. Additional information (where applicable): see Addendum

1.1.   Option used for the determination of the torque losses

1.1.1 In case of transmission: specify for both output torque ranges 0-10 kNm and > 10 kNm separately for each transmission gear

Attachments:

1.Information document

2.Test report

Appendix 2

Transmission information document

Information document no.:	Issue: Date of issue: Date of Amendment:

pursuant to …

Transmission type/family (if applicable):

…

0. GENERAL

0.1. Name and address of manufacturer

0.2. Make (trade name of manufacturer):

0.3. Transmission type:

0.4. Transmission family:

0.5. Transmission type as separate technical unit/Transmission family as separate technical unit

0.6. Commercial name(s) (if available):

0.7. Means of identification of model, if marked on the transmission:

0.8. In the case of components and separate technical units, location and method of affixing of the EC approval mark:

0.9. Name(s) and address(es) of assembly plant(s):

0.10. Name and address of the manufacturer's representative:

PART 1

ESSENTIAL CHARACTERISTICS OF THE (PARENT) TRANSMISSION AND THE TRANSMISSION TYPES WITHIN A TRANSMISSION FAMILY

	Parent transmission	Family members
or transmission type
	#1	#2	#3

1.0   SPECIFIC TRANSMISSION/TRANSMISSION FAMILY INFORMATION

1.1 Gear ratio. Gearscheme and powerflow

1.2 Center distance for countershaft transmissions

1.3 Type of bearings at corresponding positions (if fitted)

1.4 Type of shift elements (tooth clutches, including synchronisers or friction clutches) at corresponding positions (where fitted)

1.5 Single gear width for Option 1 or Single gear width ± 1 mm for Option 2 or Option 3

1.6 Total number of forward gears

1.7 Number of tooth shift clutches

1.8 Number of synchronizers

1.9 Number of friction clutch plates (except for single dry clutch with 1 or 2 plates)

1.10 Outer diameter of friction clutch plates (except for single dry clutch with 1 or 2 plates)

1.11 Surface roughness of the teeth (incl. drawings)

1.12 Number of dynamic shaft seals

1.13 Oil flow for lubrication and cooling per transmission input shaft revolution

1.14 Oil viscosity at 100 °C (± 10 %)

1.15 System pressure for hydraulically controlled gearboxes

1.16 Specified oil level in reference to central axis and in accordance with the drawing specification (based on average value between lower and upper tolerance) in static or running condition. The oil level is considered as equal if all rotating transmission parts (except for the oil pump and the drive thereof) are located above the specified oil level

1.17 Specified oil level (± 1 mm)

1.18 Gear ratios [-] and maximum input torque [Nm], maximum input power (kW) and maximum input speed [rpm] 1 gear 2 gear 3 gear 4 gear 5 gear 6 gear 7 gear 8 gear 9 gear 10 gear 11 gear 12 gear n gear

LIST OF ATTACHMENTS

No.:	Description:	Date of issue:
1	Information on Transmission test conditions	…
2	…

Attachment 1 to Transmission information document

Information on test conditions (if applicable)

1.1  Measurement with retarder	yes/no
1.2  Measurement with angle drive	yes/no
1.3  Maximum tested input speed [rpm]
1.4  Maximum tested input torque [Nm]

Appendix 3

Hydrodynamic torque converter (TC) information document

Information document no.:	Issue: Date of issue: Date of Amendment:

pursuant to …

TC type/family (if applicable):

…

0. GENERAL

0.1 Name and address of manufacturer

0.2 Make (trade name of manufacturer):

0.3 TC type:

0.4 TC family:

0.5 TC type as separate technical unit / TC family as separate technical unit

0.6 Commercial name(s) (if available):

0.7 Means of identification of model, if marked on the TC:

0.8 In the case of components and separate technical units, location and method of affixing of the EC approval mark:

0.9 Name(s) and address(es) of assembly plant(s):

0.10 Name and address of the manufacturer's representative:

PART 1

ESSENTIAL CHARACTERISTICS OF THE (PARENT) TC AND THE TC TYPES WITHIN A TC FAMILY

	Parent TC or	Family members
TC type	#1	#2	#3

1.0   SPECIFIC TORQUE CONVERTER/TORQUE CONVERTER FAMILY INFORMATION

LIST OF ATTACHMENTS

No.:	Description:	Date of issue:
1	Information on Torque Converter test conditions	…
2	…

Attachment 1 to Torque Converter information document

Information on test conditions (if applicable)

1. Method of measurement

1.1 TC with mechanical transmission yes/no

1.2 TC as separate unit yes/no

Appendix 4

Other torque transferring components (OTTC) information document

Information document no.:	Issue: Date of issue: Date of Amendment:

pursuant to …

OTTC type/family (if applicable):

…

0. GENERAL

0.1 Name and address of manufacturer

0.2 Make (trade name of manufacturer):

0.3 OTTC type:

0.4 OTTC family:

0.5 OTTC type as separate technical unit/OTTC family as separate technical unit

0.6 Commercial name(s) (if available):

0.7 Means of identification of model, if marked on the OTTC:

0.8 In the case of components and separate technical units, location and method of affixing of the EC approval mark:

0.9 Name(s) and address(es) of assembly plant(s):

0.10 Name and address of the manufacturer's representative:

PART 1

ESSENTIAL CHARACTERISTICS OF THE (PARENT) OTTC AND THE OTTC TYPES WITHIN AN OTTC FAMILY

	Parent OTTC	Family member
	#1	#2	#3

1.0   SPECIFIC OTTC INFORMATION

LIST OF ATTACHMENTS

No.:	Description:	Date of issue:
1	Information on OTTC test conditions	…
2	…

Attachment 1 to OTTC information document

Information on test conditions (if applicable)

1. Method of measurement

with transmission

yes/no

with engine

yes/no

drive mechanism

yes/no

direct

yes/no

Appendix 5

Additional driveline components (ADC) information document

Information document no.:	Issue: Date of issue: Date of Amendment:

pursuant to …

ADC type/family (if applicable):

…

0. GENERAL

0.1 Name and address of manufacturer

0.2 Make (trade name of manufacturer):

0.3 ADC type:

0.4 ADC family:

0.5 ADC type as separate technical unit/ADC family as separate technical unit

0.6 Commercial name(s) (if available):

0.7 Means of identification of model, if marked on the ADC:

0.8 In the case of components and separate technical units, location and method of affixing of the EC approval mark:

0.9 Name(s) and address(es) of assembly plant(s):

0.10 Name and address of the manufacturer's representative:

PART 1

ESSENTIAL CHARACTERISTICS OF THE (PARENT) ADC AND THE ADC TYPES WITHIN AN ADC FAMILY

	Parent-ADC	Family member
	#1	#2	#3

1.0   SPECIFIC ADC/ANGLE DRIVE INFORMATION

1.1 Gear ratio and gearscheme

1.2 Angle between input/output shaft

1.3 Type of bearings at corresponding positions

1.4 Number of teeth per gearwheel

1.5 Single gear width

1.6 Number of dynamic shaft seals

1.7 Oil viscosity (± 10 %)

1.8 Surface roughness of the teeth

1.9 Specified oil level in reference to central axis and in accordance with the drawing specification (based on average value between lower and upper tolerance) in static or running condition. The oil level is considered as equal if all rotating transmission parts (except for the oil pump and the drive thereof) are located above the specified oil level

1.10 Oil level within (± 1mm).

LIST OF ATTACHMENTS

No.:	Description:	Date of issue:
1	Information on ADC test conditions	…
2	…

Attachment 1 to ADC information document

Information on test conditions (if applicable)

1. Method of measurement

with transmission	yes/no
drive mechanism	yes/no
direct	yes/no

Appendix 6

Family Concept

1. General

A transmission, torque converter, other torque transferring components or additional driveline components family is characterized by design and performance parameters. These shall be common to all members within the family. The manufacturer may decide which transmission, torque converter, other torque transferring components or additional driveline components belong to a family, as long as the membership criteria listed in this Appendix are respected. The related family shall be approved by the Approval Authority. The manufacturer shall provide to the Approval Authority the appropriate information relating to the members of the family.

1.1   Special cases

In some cases there may be interaction between parameters. This shall be taken into consideration to ensure that only transmissions, torque converter, other torque transferring components or additional driveline components with similar characteristics are included within the same family. These cases shall be identified by the manufacturer and notified to the Approval Authority. It shall then be taken into account as a criterion for creating a new transmission, torque converter, other torque transferring components or additional driveline components family.

In case of devices or features, which are not listed in paragraph 9. and which have a strong influence on the level of performance, this equipment shall be identified by the manufacturer on the basis of good engineering practice, and shall be notified to the Approval Authority. It shall then be taken into account as a criterion for creating a new transmission, torque converter, other torque transferring components or additional driveline components family.

1.2 The family concept defines criteria and parameters enabling the manufacturer to group transmission, torque converter, other torque transferring components or additional driveline components into families and types with similar or equal CO2-relevant data.

If members within a family incorporate other features which may be considered to affect the torque losses, these features shall also be identified and taken into account in the selection of the parent.

(a)Highest single gear width for Option 1 or highest Single gear width ± 1 mm for Option 2 or Option 3; (b)Highest total number of gears; (c)Highest number of tooth shift clutches; (d)Highest number of synchronizers; (e)Highest number of friction clutch plates (except for single dry clutch with 1 or 2 plates); (f)Highest value of the outer diameter of friction clutch plates (except for single dry clutch with 1 or 2 plates); (g)Highest value for the surface roughness of the teeth; (h)Highest number of dynamic shaft seals; (i)Highest oil flow for lubrication and cooling per input shaft revolution; (j)Highest oil viscosity; (k)Highest system pressure for hydraulically controlled gearboxes; (l)Highest specified oil level in reference to central axis and in accordance with the drawing specification (based on average value between lower and upper tolerance) in static or running condition. The oil level is considered as equal if all rotating transmission parts (except for the oil pump and the drive thereof) are located above the specified oil level; (m)Highest specified oil level (± 1 mm).

Appendix 7

Markings and numbering

1. Markings

In the case of a component being certified in accordance with this Annex, the component shall bear:

1.1. The manufacturer's name or trade mark

1.2. The make and identifying type indication as recorded in the information referred to in point 0.2 and 0.3 of Appendices 2 - 5 to this Annex

1.3 The certification mark (if applicable) as a rectangle surrounding the lower-case letter ‘e’ followed by the distinguishing number of the Member State which has granted the certificate: 1 for Germany; 2 for France; 3 for Italy; 4 for the Netherlands; 5 for Sweden; 6 for Belgium; 7 for Hungary; 8 for the Czech Republic; 9 for Spain; 11 for the United Kingdom; 12 for Austria; 13 for Luxembourg; 17 for Finland; 18 for Denmark; 19 for Romania; 20 for Poland; 21 for Portugal; 23 for Greece; 24 for Ireland; 25 for Croatia; 26 for Slovenia; 27 for Slovakia; 29 for Estonia; 32 for Latvia; 34 for Bulgaria; 36 for Lithuania; 49 for Cyprus; 50 for Malta

1.4	The certification mark shall also include in the vicinity of the rectangle the ‘base approval number’ as specified for Section 4 of the type-approval number set out in Annex VII to Directive 2007/46/EC, preceded by the two figures indicating the sequence number assigned to the latest technical amendment to this Regulation and by an alphabetical character indicating the part for which the certificate has been granted. For this Regulation, the sequence number shall be 00. For this Regulation, the alphabetical character shall be the one laid down in Table 1. Table 1 G Transmission C Torque Converter (TC) O Other torque transferring component (OTTC) D Additional driveline component (ADC)
G	Transmission
C	Torque Converter (TC)
O	Other torque transferring component (OTTC)
D	Additional driveline component (ADC)

1.5. The above certification mark affixed to a transmission, torque converter (TC), other torque transferring component (OTTC) or additional driveline component (ADC) shows that the type concerned has been certified in Poland (e20), pursuant to this Regulation. The first two digits (00) are indicating the sequence number assigned to the latest technical amendment to this Regulation. The following digit indicates that the certification was granted for a transmission (G). The last four digits (0004) are those allocated by the approval authority to the transmission, as the base approval number.

1.6 On request of the applicant for certificate and after prior agreement with the approval authority other type sizes than indicated in 1.5 may be used. Those other type sizes shall remain clearly legible.

1.7 The markings, labels, plates or stickers must be durable for the useful life of the transmission, torque converter (TC), other torque transferring components (OTTC) or additional driveline components (ADC) and must be clearly legible and indelible. The manufacturer shall ensure that the markings, labels, plates or sticker cannot be removed without destroying or defacing them.

1.8 In the case separate certifications are granted by the same approval authority for a transmission, a torque converter, other torque transferring components or additional driveline components and those parts are installed in combination, the indication of one certification mark referred to in point 1.3 is sufficient. This certification mark shall be followed by the applicable markings specified in point 1.4 for the respective transmission, torque converter, other torque transferring component or additional driveline component separated by ‘/’.

1.9. The certification mark shall be visible when the transmission, torque converter, other torque transferring component or additional driveline component is installed on the vehicle and shall be affixed to a part necessary for normal operation and not normally requiring replacement during component life.

1.10 In the case that torque converter or other torque transferring components are constructed in such a way that they are not accessible and / or visible after being assembled with a transmission the certification mark of the torque converter or other torque transferring component shall be placed on the transmission. In the case described in first paragraph, if a torque converter or other torque transferring component have not been certified, ‘–’ instead of the certification number shall be indicated on the transmission next to the alphabetical character specified in point 1.4.

2. Numbering

2.1.	Certification number for transmissions, torque converter, other torque transferring component and additional driveline component shall comprise the following: eXYYYY/YYYYZZZZ/ZZZZX0000*00 Section 1 Section 2 Section 3 Additional letter to Section 3 Section 4 Section 5 Indication of country issuing the certificate HDV CO2 certification Regulation (2017/2400) Latest amending Regulation (ZZZZ/ZZZZ) See Table 1 of this appendix Base certification number 0000 Extension 00
Section 1	Section 2	Section 3	Additional letter to Section 3	Section 4	Section 5
Indication of country issuing the certificate	HDV CO2 certification Regulation (2017/2400)	Latest amending Regulation (ZZZZ/ZZZZ)	See Table 1 of this appendix	Base certification number 0000	Extension 00

Appendix 8

Standard torque loss values - Transmission

Calculated fallback values based on the maximum rated torque of the transmission:

The torque loss Tl,in related to the input shaft of the transmission shall be calculated by

where:

For transmissions with tooth shift clutches (Synchronised Manual Transmissions (SMT), Automated Manual Transmissions or Automatic Mechanically engaged Transmissions (AMT) and Dual Clutch Transmissions (DCT)) the drag torque Tdx is calculated by

where:

For transmissions with friction shift clutches (> 2 friction clutches) the drag torque Tdx is calculated by

Here, ‘friction clutch’ is used in the context of a clutch or brake that operates with friction, and is required for sustained torque transfer in at least one gear.

For transmissions including an angle drive (e.g. bevel gear), the additional angle drive drag torque Taddx shall be included in the calculation of Tdx:

(only if applicable)

Appendix 9

Generic model – torque converter

Generic torque converter model based on standard technology:

For the determination of the torque converter characteristics a generic torque converter model depending on specific engine characteristics may be applied.

The generic TC model is based on the following characteristic engine data:

Thereby the generic TC characteristics are valid only for a combination of the TC with an engine sharing the same specific characteristic engine data.

Description of the four-point model for the torque capacity of the TC:

Generic torque capacity and generic torque ratio:

Figure 1

Generic torque capacity

Figure 2

Generic torque ratio

where:

The model requires the following definitions for the calculation of the generic torque capacity:

Stall point:

—Stall point at 70 % nominal engine speed.

—Engine torque in stall point at 80 % maximum engine torque.

—Engine/Pump reference torque in stall point: —

Intermediate point:

—Intermediate speed ratio vm = 0,6 * vs

—Engine/pump reference torque in intermediate point at 80 % of reference torque in stall point: —

Coupling point:

—Coupling point at 90 % overrun conditions: vc = 0,90 * vs

—Engine/pump reference torque in clutch point at 50 % of reference torque in stall point: —

Overrun point:

—Reference torque at overrun conditions = vs: —

The model requires the following definitions for the calculation of the generic torque ratio:

Stall point:

—Torque ratio at stall point v0 = vs = 0: —

Intermediate point:

—Linear interpolation between stall point and coupling point

Coupling point:

—Torque ratio at coupling point vc = 0,9 * vs: —

Overrun point:

—Torque ratio at overrun conditions = vs: —

Efficiency:

n = μ * v

Linear interpolation between the calculated specific points shall be used.

Appendix 10

Standard torque loss values – other torque transferring components

Calculated standard torque loss values for other torque transferring components:

For hydrodynamic retarders (oil or water), the retarder drag torque shall be calculated by

For magnetic retarders (permanent or electro-magnetic), the retarder drag torque shall be calculated by:

where:

Appendix 11

Standard torque loss values – geared angle drive

Consistent with the standard torque loss values for the combination of a transmission with a geared angle drive in Appendix 8, the standard torque losses of a geared angle drive without transmission shall be calculated from:

where:

The standard torque losses obtained by the calculations above may be added to the torque losses of a transmission obtained by Options 1-3 in order to obtain the torque losses for the combination of the specific transmission with an angle drive.

Appendix 12

Input parameters for the simulation tool

Introduction

This Appendix describes the list of parameters to be provided by the transmission, torque converter (TC), other torque transferring components (OTTC) and additional driveline components (ADC) manufacturer as input to the simulation tool. The applicable XML schema as well as example data are available at the dedicated electronic distribution platform.

Definitions

(1) ‘Parameter ID’:Unique identifier as used in ‘Simulation tool’ for a specific input parameter or set of input data

(3) ‘Unit’ …physical unit of the parameter

Set of input parameters

Parameter name	Parameter ID	Type	Unit	Description/Reference
Manufacturer	P205	token	[-]
Model	P206	token	[-]
CertificationNumber	P207	token	[-]
Date	P208	dateTime	[-]	Date and time when the component-hash is created
AppVersion	P209	token	[-]
TransmissionType	P076	string	[-]	Allowed values (1): ‘SMT’, ‘AMT’, ‘APT-S’, ‘APT-P’
MainCertificationMethod	P254	string	[-]	Allowed values: ‘Option 1’, ‘Option 2’, ‘Option 3’, ‘Standard values’
(1)DCT shall be declared as transmission type AMT.
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
GearNumber	P199	integer	[-]
Ratio	P078	double, 3	[-]
MaxTorque	P157	integer	[Nm]	optional
MaxSpeed	P194	integer	[1/min]	optional
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
InputSpeed	P096	double, 2	[1/min]
InputTorque	P097	double, 2	[Nm]
TorqueLoss	P098	double, 2	[Nm]
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
Manufacturer	P210	token	[-]
Model	P211	token	[-]
CertificationNumber	P212	token	[-]
Date	P213	dateTime	[-]	Date and time when the component-hash is created
AppVersion	P214	string	[-]
CertificationMethod	P257	string	[-]	Allowed values: ‘Measured’, ‘Standard values’
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
SpeedRatio	P099	double, 4	[-]
TorqueRatio	P100	double, 4	[-]
InputTorqueRef	P101	double, 2	[Nm]
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
Manufacturer	P220	token	[-]
Model	P221	token	[-]
CertificationNumber	P222	token	[-]
Date	P223	dateTime	[-]	Date and time when the component-hash is created
AppVersion	P224	string	[-]
Ratio	P176	double, 3	[-]
CertificationMethod	P258	string	[-]	Allowed values: ‘Option 1’, ‘Option 2’, ‘Option 3’, ‘Standard values’
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
InputSpeed	P173	double, 2	[1/min]
InputTorque	P174	double, 2	[Nm]
TorqueLoss	P175	double, 2	[Nm]
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
Manufacturer	P225	token	[-]
Model	P226	token	[-]
CertificationNumber	P227	token	[-]
Date	P228	dateTime	[-]	Date and time when the component-hash is created
AppVersion	P229	string	[-]
CertificationMethod	P255	string	[-]	Allowed values: ‘Measured’, ‘Standard values’
Parameter name	Parameter ID	Type	Unit	Description/Reference
---	---	---	---	---
RetarderSpeed	P057	double, 2	[1/min]
TorqueLoss	P058	double, 2	[Nm]

ANNEX VII

VERIFYING AXLE DATA

1. Introduction

This Annex describes the certification provisions regarding the torque losses of propulsion axles for heavy duty vehicles. Alternatively to the certification of axles the calculation procedure for the standard torque loss as defined in Appendix 3 to this Annex can be applied for the purpose of the determination of vehicle specific CO2 emissions.

2. Definitions

For the purposes of this Annex the following definitions shall apply:

(1)‘Single reduction axle (SR)’ means a driven axle with only one gear reduction, typically a bevel gear set with or without hypoid offset.

(2)‘Single portal axle (SP)’ means an axle, that has typically a vertical offset between the rotating axis of the crown gear and the rotating axis of the wheel due to the demand of a higher ground clearance or a lowered floor to allow a low floor concept for inner city buses. Typically, the first reduction is a bevel gear set, the second one a spur gear set with vertical offset close to the wheels.

(3)‘Hub reduction axle (HR)’ means a driven axle with two gear reductions. The first is typically a bevel gear set with or without hypoid offset. The other is a planetary gear set, what is typically placed in the area of the wheel hubs.

(4)‘Single reduction tandem axle (SRT)’ means a driven axle that is basically similar to a single driven axle, but has also the purpose to transfer torque from the input flange over an output flange to a further axle. The torque can be transferred with a spur gear set close at the input flange to generate a vertical offset for the output flange. Another possibility is to use a second pinion at the bevel gear set, what takes off torque at the crown wheel.

(5)‘Hub reduction tandem axle (HRT)’ means a hub reduction axle, what has the possibility to transfer torque to the rear as described under single reduction tandem axle (SRT).

(6)‘Axle housing’ means the housing parts that are needed for structural capability as well as for carrying the driveline parts, bearings and sealings of the axle.

(7)‘Pinion’ means a part of a bevel gear set which usually consists of two gears. The pinion is the driving gear which is connected with the input flange. In case of a SRT / HRT, a second pinion can be installed to take off torque from the crown wheel.

(8)‘Crown wheel’ means a part of a bevel gear set which usually consists of two gears. The crown wheel is the driven gear and is connected with the differential cage.

(9)‘Hub reduction’ means the planetary gear set that is installed commonly outside the planetary bearing at hub reduction axles. The gear set consists of three different gears. The sun, the planetary gears and the ring gear. The sun is in the centre, the planetary gears are rotating around the sun and are mounted to the planetary carrier that is fixed to the hub. Typically, the number of planetary gears is between three and five. The ring gear is not rotating and fixed to the axle beam.

(10)‘Planetary gear wheels’ means the gears that rotate around the sun within the ring gear of a planetary gear set. They are assembled with bearings on a planetary carrier, what is joined to a hub.

(11)‘Oil type viscosity grade’ means a viscosity grade as defined by SAE J306.

(12)‘Factory fill oil’ means the oil type viscosity grade that is used for the oil fill in the factory and which is intended to stay in the axle for the first service interval.

(13)‘Axle line’ means a group of axles that share the same basic axle-function as defined in the family concept.

(14)‘Axle family’ means a manufacturer's grouping of axles which through their design, as defined in Appendix 4 of this Annex, have similar design characteristics and CO2 and fuel consumption properties.

(15)‘Drag torque’ means the required torque to overcome the inner friction of an axle when the wheel ends are rotating freely with 0 Nm output torque.

(16)‘Mirror inverted axle casing’ means the axle casing is mirrored regarding to the vertical plane.

(17)‘Axle input’ means the side of the axle on which the torque is delivered to the axle.

(18)‘Axle output’ means the side(s) of the axle where the torque is delivered to the wheels.

3. General requirements

The axle gears and all bearings, except wheel end bearings used for the measurements, shall not be used.

On request of the applicant different gear ratios can be tested in one axle housing using the same wheel ends.

Different axle ratios of hub reduction axles and single portal axles (HR, HRT, SP) may be measured by exchanging the hub reduction only. The provisions as specified in Appendix 4 to this Annex shall apply.

The total run-time for the optional run-in and the measurement of an individual axle (except for the axle housing and wheel-ends) shall not exceed 120 hours.

For testing the losses of an axle the torque loss map for each ratio of an individual axle shall be measured, however axles can be grouped in axle families following the provisions of Appendix 4 to this Annex.

3.1   Run-in

On request of the applicant a run-in procedure may be applied to the axle. The following provisions shall apply for a run-in procedure.

3.1.1 Only factory fill oil shall be used for the run-in procedure. The oil used for the run-in shall not be used for the testing described in paragraph 4.

3.1.2 The speed and torque profile for the run-in procedure shall be specified by the manufacturer.

3.1.3 The run-in procedure shall be documented by the manufacturer with regard to run-time, speed, torque and oil temperature and reported to the approval authority.

3.1.4 The requirements for the oil temperature (4.3.1), measurement accuracy (4.4.7) and test set-up (4.2) do not apply for the run-in procedure.

4. Testing procedure for axles

4.1   Test conditions

4.1.1   Ambient temperature

The temperature in the test cell shall be maintained to 25 °C ± 10 °C. The ambient temperature shall be measured within a distance of 1 m to the axle housing. Forced heating of the axle may only be applied by an external oil conditioning system as described in 4.1.5.

4.1.2   Oil temperature

The oil temperature shall be measured at the centre of the oil sump or at any other suitable point in accordance with good engineering practice. In case of external oil conditioning, alternatively the oil temperature can be measured in the outlet line from the axle housing to the conditioning system within 5 cm downstream the outlet. In both cases the oil temperature shall not exceed 70 °C.

4.1.3   Oil quality

Only recommended factory fill oils as specified by the axle manufacturer shall be used for the measurement. In the case of testing different gear ratio variants with one axle housing, new oil shall be filled in for each single measurement.

4.1.4   Oil viscosity

If different oils with multiple viscosity grades are specified for the factory fill, the manufacturer shall choose the oil with the highest viscosity grade for performing the measurements on the parent axle.

If more than one oil within the same viscosity grade is specified within one axle family as factory fill oil, the applicant may choose one oil of these for the measurement related to certification.

4.1.5   Oil level and conditioning

The oil level or filling volume shall be set to the maximum level as defined in the manufacturer's maintenance specifications.

An external oil conditioning and filtering system is permitted. The axle housing may be modified for the inclusion of the oil conditioning system.

The oil conditioning system shall not be installed in a way which would enable changing oil levels of the axle in order to raise efficiency or to generate propulsion torques in accordance with good engineering practice.

4.2   Test set-up

For the purpose of the torque loss measurement different test set-ups are permitted as described in paragraph 4.2.3 and 4.2.4.

4.2.1   Axle installation

In case of a tandem axle, each axle shall be measured separately. The first axle with longitudinal differential shall be locked. The output shaft of drive-through axles shall be installed freely rotatable.

4.2.2   Installation of torque meters

4.2.2.1 For a test setup with two electric machines, the torque meters shall be installed on the input flange and on one wheel end while the other one is locked.

4.2.2.2 For a test setup with three electric machines, the torque meters shall be installed on the input flange and on each wheel end.

4.2.2.3 Half shafts of different lengths are permitted in a two machine set-up in order to lock the differential and to ensure that both wheel ends are turning.

4.2.3   Test set-up ‘Type A’

A test set-up considered ‘Type A’ consists of a dynamometer on the axle input side and at least one dynamometer on the axle output side(s). Torque measuring devices shall be installed on the axle input- and output- side(s). For type A set-ups with only one dynamometer on the output side, the free rotating end of the axle shall be locked.

To avoid parasitic losses, the torque measuring devices shall be positioned as close as possible to the axle input- and output- side(s) being supported by appropriate bearings.

Additionally mechanical isolation of the torque sensors from parasitic loads of the shafts, for example by installation of additional bearings and a flexible coupling or lightweight cardan shaft between the sensors and one of these bearings can be applied. Figure 1 shows an example for a test test-up of Type A in a two dynamometer lay-out.

For Type A test set-up configurations the manufacturer shall provide an analysis of the parasitic loads. Based on this analysis the approval authority shall decide about the maximum influence of parasitic loads. However the value ipara cannot be lower than 10 %.

4.2.4   Test set-up ‘Type B’

Any other test set-up configuration is called test set-up Type B. The maximum influence of parasitic loads ipara for those configurations shall be set to 100 %.

Lower values for ipara may be used in agreement with the approval authority.

4.3   Test procedure

To determine the torque loss map for an axle, the basic torque loss map data shall be measured and calculated as specified in paragraph 4.4.  The torque loss results shall be complemented in accordance with 4.4.8 and formatted in accordance with Appendix 6 for the further processing by the simulation tool.

4.3.1   Measurement equipment

The calibration laboratory facilities shall comply with the requirements of either ISO/TS 16949, ISO 9000 series or ISO/IEC 17025. All laboratory reference measurement equipment, used for calibration and/or verification, shall be traceable to national (international) standards.

4.3.1.1   Torque measurement

The torque measurement uncertainty shall be calculated and included as described in paragraph 4.4.7.

The sample rate of the torque sensors shall be in accordance with 4.3.2.1.

4.3.1.2   Rotational speed

The uncertainty of the rotational speed sensors for the measurement of input and output speed shall not exceed ± 2 rpm.

4.3.1.3   Temperatures

The uncertainty of the temperature sensors for the measurement of the ambient temperature shall not exceed ± 1 °C.

The uncertainty of the temperature sensors for the measurement of the oil temperature shall not exceed ± 0,5 °C.

4.3.2   Measurement signals and data recording

The following signals shall be recorded for the purpose of the calculation of the torque losses:

(i)Input and output torques [Nm]

(ii)Input and/or output rotational speeds [rpm]

(iii)Ambient temperature [°C]

(iv)Oil temperature [°C]

(v)Temperature at the torque sensor

4.3.2.1 The following minimum sampling frequencies of the sensors shall be applied: Torque: 1 kHz Rotational speed: 200 Hz Temperatures: 10 Hz

4.3.2.2 The recording rate of the data used to determine the arithmetic mean values of each grid point shall be 10 Hz or higher. The raw data do not need to be reported. Signal filtering may be applied in agreement with the approval authority. Any aliasing effect shall be avoided.

4.3.3   Torque range:

The extent of the torque loss map to be measured is limited to:

—either an output torque of 10 kNm

—or an input torque of 5 kNm

—or the maximum engine power tolerated by the manufacturer for a specific axle or in case of multiple driven axles according to the nominal power distribution.

4.3.3.1 The manufacturer may extend the measurement up to 20 kNm output torque by means of linear extrapolation of torque losses or by performing measurements up to 20 kNm output torque with steps of 2 000 Nm. For this additional torque range another torque sensor at the output side with a maximum torque of 20 kNm (2-machine layout) or two 10 kNm sensors (3-machine layout) shall be used. If the radius of the smallest tire is reduced (e.g. product development) after completing the measurement of an axle or when the physic boundaries of the test stand are reached (e.g. by product development changes), the missing points may be extrapolated by the manufacturer out of the existing map. The extrapolated points shall not exceed more than 10 % of all points in the map and the penalty for these points is 5 % torque loss to be added on the extrapolated points.

4.3.4   Speed range

The range of test speeds shall comprise from 50 rpm wheel speed to the maximum speed. The maximum test speed to be measured is defined by either the maximum axle input speed or the maximum wheel speed, whichever of the following conditions is reached first:

4.3.4.1The maximum applicable axle input speed may be limited to design specification of the axle.

4.3.4.2The maximum wheel speed is measured under consideration of the smallest applicable tire diameter at a vehicle speed of 90 km/h for trucks and 110 km/h for coaches. If the smallest applicable tire diameter is not defined, paragraph 4.3.4.1 shall apply.

4.3.5   Wheel speed steps to be measured

The wheel speed step width for testing shall be 50 rpm.

4.4   Measurement of torque loss maps for axles

4.4.1   Testing sequence of the torque loss map

For each speed step the torque loss shall be measured for each output torque step starting from 250 Nm upward to the maximum and downward to the minimum. The speed steps can be run in any order.  The torque measurement sequence shall be performed and recorded twice.

Interruptions of the sequence for cooling or heating purposes are permitted.

4.4.2   Measurement duration

The measurement duration for each single grid point shall be 5-20 seconds.

4.4.3   Averaging of grid points

The recorded values for each grid point within the 5-20 seconds interval in accordance with point 4.4.2 shall be averaged to an arithmetic mean.

All four averaged intervals of corresponding speed and torque grid points from both sequences measured each upward and downward shall be averaged to an arithmetic mean and result into one torque loss value.

5. Conformity of the certified CO2 emissions and fuel consumption related properties

5.1. Every axle type approved in accordance with this Annex shall be so manufactured as to conform, with regard to the description as given in the certification form and its annexes, to the approved type. The conformity of the certified CO2 emissions and fuel consumption related properties procedures shall comply with those set out in Article 12 of Directive 2007/46/EC.

5.2. Conformity of the certified CO2 emissions and fuel consumption related properties shall be checked on the basis of the description in the certificate set out in Appendix 1 to this Annex and the specific conditions laid down in this paragraph.

5.3. The manufacturer shall test annually at least the number of axles indicated in Table 1 based on the annual production numbers. For the purpose of establishing the production numbers, only axles which fall under the requirements of this Regulation shall be considered.

5.4. Each axle which is tested by the manufacturer shall be representative for a specific family.

5.5.	The number of families of single reduction (SR) axles and other axles for which the tests shall be conducted is shown in Table 1. Table 1 Sample size for conformity testing Production number Number of test for SR axles Number of tests for other axles than SR axles 0 – 40 000 2 1 40 001 – 50 000 2 2 50 001 – 60 000 3 2 60 001 – 70 000 4 2 70 001 – 80 000 5 2 80 001 and more 5 3
Production number	Number of test for SR axles	Number of tests for other axles than SR axles
0 – 40 000	2	1
40 001 – 50 000	2	2
50 001 – 60 000	3	2
60 001 – 70 000	4	2
70 001 – 80 000	5	2
80 001 and more	5	3

5.6. The two axle families with the highest production volumes shall always be tested. The manufacturer shall justify (e.g. by showing sales numbers) to the approval authority the number of tests which has been performed and the choice of the families. The remaining families for which the tests are to be performed shall be agreed between the manufacturer and the approval authority.

5.7. For the purpose of the conformity of the certified CO2 emissions and fuel consumption related properties testing the approval authority shall identify together with the manufacturer the axle type(s) to be tested. The approval authority shall ensure that the selected axle type(s) are manufactured according to the same standards as for serial production.

5.8. If the result of a test performed in accordance with point 6 is higher than the one specified in point 6.4, three additional axles from the same family shall be tested. If at least one of them fails, provisions of Article 23 shall apply.

6. Production conformity testing

6.1 For conformity of the certified CO2 emissions and fuel consumption related properties testing, one of the following methods shall apply upon prior agreement between the approval authority and the applicant for a certificate: (a)Torque loss measurement according to this Annex by following the full procedure limited to the grid points described in 6.2. (b)Torque loss measurement according to this Annex by following the full procedure limited to the grid points described in 6.2, with exception of the run-in procedure. In order to consider the run-in characteristic of an axle, a corrective factor may be applied. This factor shall be determined according to good engineering judgement and with agreement of the approval authority. (c)Measurement of drag torque according to paragraph 6.3. The manufacturer may choose a run-in procedure according to good engineering judgement up to 100 h.

6.4.	Conformity of the certified CO2 emissions and fuel consumption related properties test assessment6.4.1 A conformity of the certified CO2 emissions and fuel consumption related properties test is passed when one of the following conditions apply: (a)If a torque loss measurement in accordance with points 6.1(a) or (b) is conducted, the average efficiency of the tested axle during conformity of the certified CO2 emissions and fuel consumption related properties procedure shall not be lower than 1,5 % for SR axles and 2,0 % for all other axles lines below the corresponding average efficiency of the type approved axle. (b)If a measurement of drag torque in accordance with point 6.1(c) is conducted, the drag torque of the tested axle during conformity of the certified CO2 emissions and fuel consumption related properties procedure shall be lower than the corresponding drag torque of the type approved axle or within the tolerance indicated in Table 2. Table 2 Axleline Tolerances for axles measured in CoP after run-in Comparison to Td0 Tolerances for axles measured in CoP without run in Comparison to Td0 for i tolerance Td0_input [Nm] for i tolerance Td0_input [Nm] for i tolerance Td0_input Nm] for i tolerance Td0_input [Nm] SR ≤ 3 15 > 3 12 ≤ 3 25 > 3 20 SRT ≤ 3 16 > 3 13 ≤ 3 27 > 3 21 SP ≤ 6 11 > 6 10 ≤ 6 18 > 6 16 HR ≤ 7 10 > 7 9 ≤ 7 16 > 7 15 HRT ≤ 7 11 > 7 10 ≤ 7 18 > 7 16 i = gear ratio.
6.4.1	A conformity of the certified CO2 emissions and fuel consumption related properties test is passed when one of the following conditions apply: (a)If a torque loss measurement in accordance with points 6.1(a) or (b) is conducted, the average efficiency of the tested axle during conformity of the certified CO2 emissions and fuel consumption related properties procedure shall not be lower than 1,5 % for SR axles and 2,0 % for all other axles lines below the corresponding average efficiency of the type approved axle. (b)If a measurement of drag torque in accordance with point 6.1(c) is conducted, the drag torque of the tested axle during conformity of the certified CO2 emissions and fuel consumption related properties procedure shall be lower than the corresponding drag torque of the type approved axle or within the tolerance indicated in Table 2. Table 2 Axleline Tolerances for axles measured in CoP after run-in Comparison to Td0 Tolerances for axles measured in CoP without run in Comparison to Td0 for i tolerance Td0_input [Nm] for i tolerance Td0_input [Nm] for i tolerance Td0_input Nm] for i tolerance Td0_input [Nm] SR ≤ 3 15 > 3 12 ≤ 3 25 > 3 20 SRT ≤ 3 16 > 3 13 ≤ 3 27 > 3 21 SP ≤ 6 11 > 6 10 ≤ 6 18 > 6 16 HR ≤ 7 10 > 7 9 ≤ 7 16 > 7 15 HRT ≤ 7 11 > 7 10 ≤ 7 18 > 7 16 i = gear ratio.
Axleline	Tolerances for axles measured in CoP after run-in Comparison to Td0	Tolerances for axles measured in CoP without run in Comparison to Td0
for i	tolerance Td0_input [Nm]	for i	tolerance Td0_input [Nm]	for i	tolerance Td0_input Nm]	for i	tolerance Td0_input [Nm]
SR	≤ 3	15	> 3	12	≤ 3	25	> 3	20
SRT	≤ 3	16	> 3	13	≤ 3	27	> 3	21
SP	≤ 6	11	> 6	10	≤ 6	18	> 6	16
HR	≤ 7	10	> 7	9	≤ 7	16	> 7	15
HRT	≤ 7	11	> 7	10	≤ 7	18	> 7	16
i	=	gear ratio.

Appendix 1

MODEL OF A CERTIFICATE OF A COMPONENT, SEPARATE TECHNICAL UNIT OR SYSTEM

Maximum format: A4 (210 × 297 mm)

Communication concerning: — granting (1) — extension (1) — refusal (1) — withdrawal (1)	Administration stamp
(1)Delete where not applicable (there are cases where nothing needs to be deleted when more than one entry is applicable)

of a certificate on CO2 emission and fuel consumption related properties of an axle family in accordance with Commission Regulation (EU) 2017/2400.

Commission Regulation (EU) 2017/2400 as last amended by …

Certification number:

Hash:

Reason for extension:

0.1 Make (trade name of manufacturer):

0.2 Type:

0.3 Means of identification of type, if marked on the axle

0.3.1 Location of the marking:

0.4 Name and address of manufacturer:

0.5 In the case of components and separate technical units, location and method of affixing of the EC certification mark:

0.6 Name(s) and address(es) of assembly plant(s):

0.7 Name and address of the manufacturer's representative (if any)

Attachments:

1.Information document

2.Test report

Appendix 2

Axle information document

Information document no.:	Issue: Date of issue: Date of Amendment:

pursuant to …

Axle type/family (if applicable):

…

0. GENERAL

0.1 Name and address of manufacturer

0.2 Make (trade name of manufacturer):

0.3 Axle type:

0.4 Axle family (if applicable):

0.5 Axle type as separate technical unit / Axle family as separate technical unit

0.6 Commercial name(s) (if available):

0.7 Means of identification of type, if marked on the axle:

0.8 In the case of components and separate technical units, location and method of affixing of the certification mark:

0.9 Name(s) and address(es) of assembly plant(s):

0.10 Name and address of the manufacturer's representative:

PART 1

ESSENTIAL CHARACTERISTICS OF THE (PARENT) AXLE AND THE AXLE TYPES WITHIN AN AXLE FAMILY

	Parent axle	Family member
or axle type	#1	#2	#3

1.0   SPECIFIC AXLE INFORMATION

1.1	Axle line (SR, HR, SP, SRT, HRT)	…		…	…	…
1.2	Axle gear ratio		…		…	…	…
1.3	Axle housing (number/ID/drawing)		…		…	…	…
1.4	Gear specifications	…		…	…
1.4.1	Crown wheel diameter; [mm]		…		…
1.4.2	Vertical offset pinion/crown wheel; [mm]	…

1.4.3 Pinion angle with respect to horizontal plane; [°]

1.4.4 For portal axles only: Angle between pinion axle and crown wheel axle; [°]

1.4.5 Teeth number of pinion

1.4.6 Teeth number of crown gear

1.4.7 Horizontal offset of pinion; [mm]

1.4.8 Horizontal offset of crown wheel; [mm]

1.5 Oil volume; [cm³]

1.6 Oil level; [mm]

1.7 Oil specification

1.8 Bearing type (number/ID/drawing)

1.9 Seal type (main diameter, lip number); [mm]

1.11. Number of planetary/spur gears

1.12 Smallest width of planetary/spur gears; [mm]

1.13 Gear ratio of hub reduction

LIST OF ATTACHMENTS

No.:	Description:	Date of issue:
1	…	…
2	…

Appendix 3

Calculation of the standard torque loss

The standard torque losses for axles are shown in Table 1. The standard table values consist of the sum of a generic constant efficiency value covering the load dependent losses and a generic basic drag torque loss to cover the drag losses at low loads.

Tandem axles shall be calculated using a combined efficiency for an axle including drive-thru (SRT, HRT) plus the matching single axle (SR, HR).

Basic function	Generic efficiency η	Drag torque (wheel side) Td0 = T0 + T1 * igear
Single reduction axle (SR)	0,98	T0 = 70 Nm T1 = 20 Nm
Single reduction tandem axle (SRT) / single portal axle (SP)	0,96	T0 = 80 Nm T1 = 20 Nm
Hub reduction axle (HR)	0,97	T0 = 70 Nm T1 = 20 Nm
Hub reduction tandem axle (HRT)	0,95	T0 = 90 Nm T1 = 20 Nm

The basic drag torque (wheel side) Td0 is calculated by

Td0 = T0 + T1 * igear

using the values from Table 1.

The standard torque loss Tloss,std on the wheel side of the axle is calculated by

where:

Appendix 4

Family Concept

An axle family is characterized by design and performance parameters. These shall be common to all axles within the family. The axle manufacturer may decide which axle belongs to an axle family, as long as the family criteria of paragraph 4 are respected. In addition to the parameters listed in paragraph 4, the axle manufacturer may introduce additional criteria allowing the definition of families of more restricted size. These parameters are not necessarily parameters that have an influence on the level of performance. The axle family shall be approved by the approval authority. The manufacturer shall provide to the approval authority the appropriate information relating to the performance of the members of the axle family.

In case of parameters, which are not listed in paragraph 3 and which have a strong influence on the level of performance, this parameters shall be identified by the manufacturer on the basis of good engineering practice, and shall be notified to the approval authority.

(a)Single reduction axle (SR) (b)Hub reduction axle (HR) (c)Single portal axle (SP) (d)Single reduction tandem axle (SRT) (e)Hub reduction tandem axle (HRT) (f)Same inner axle housing geometry between differential bearings and horizontal plane of centre of pinion shaft according to drawing specification (Exception for single portal axles (SP)). Geometry changes due to an optional integration of a differential lock are permitted within the same axle family. In case of mirror inverted axle casings of axles, the mirror inverted axles can be combined in the same axle family as the origin axles, under the premise, that the bevel gear sets are adapted to the other running direction (change of spiral direction). (g)Crown wheel diameter (+ 1,5 %/– 8 % ref. to the largest drawing diameter) (h)Vertical hypoid offset pinion/crown wheel within ± 2 mm (i)In case of single portal axles (SP): Pinion angle with respect to horizontal plane within ± 5° (j)In case of single portal axles (SP): Angle between pinion axle and crown wheel axle within ± 3,5° (k)In case of hub reduction and single portal axles (HR, HRT, FHR, SP): Same number of planetary gear and spur wheels (l)Gear ratio of every gear step within an axle in a range of 2, as long as only one gear set is changed (m)Oil level within ± 10 mm or oil volume ± 0,5 litre referring to drawing specification and the installation position in the vehicle (n)Same oil type viscosity grade (recommended factory fill) (o)For all bearings: same bearing rolling/sliding circle diameter (inner/outer) and width within ± 2 mm ref. to drawing —————

Appendix 5

Markings and numbering

1. Markings

In the case of an axle being type approved accordant to this Annex, the axle shall bear:

1.1.The manufacturer's name or trade mark

1.2The make and identifying type indication as recorded in the information referred to in paragraph 0.2 and 0.3 of Appendix 2 to this Annex

1.3The certification mark as a rectangle surrounding the lower-case letter ‘e’ followed by the distinguishing number of the Member State which has granted the certificate:

1 for Germany;

2 for France;

3 for Italy;

4 for the Netherlands;

5 for Sweden;

6 for Belgium;

7 for Hungary;

8 for the Czech Republic;

9 for Spain;

11 for the United Kingdom;

12 for Austria;

13 for Luxembourg;

17 for Finland;

18 for Denmark;

19 for Romania;

20 for Poland;

21 for Portugal;

23 for Greece;

24 for Ireland;

25 for Croatia;

26 for Slovenia;

27 for Slovakia;

29 for Estonia;

32 for Latvia;

34 for Bulgaria;

36 for Lithuania;

49 for Cyprus;

50 for Malta

1.4 The certification mark shall also include in the vicinity of the rectangle the ‘base certification number’ as specified for Section 4 of the type-approval number set out in Annex VII to Directive 2007/46/EC, preceded by the two figures indicating the sequence number assigned to the latest technical amendment to this Regulation and by a character ‘L’ indicating that the certificate has been granted for an axle. For this Regulation, the sequence number shall be 00. 1.4.1   Example and dimensions of the certification mark The above certification mark affixed to an axle shows that the type concerned has been approved in Poland (e20), pursuant to this Regulation. The first two digits (00) are indicating the sequence number assigned to the latest technical amendment to this Regulation. The following letter indicates that the certificate was granted for an axle (L). The last four digits (0004) are those allocated by the type-approval authority to the axle as the base certification number.

1.5 Upon request of the applicant for a certificate and after prior agreement with the type-approval authority other type sizes than indicated in 1.4.1 may be used. Those other type sizes shall remain clearly legible.

1.6 The markings, labels, plates or stickers must be durable for the useful life of the axle and must be clearly legible and indelible. The manufacturer shall ensure that the markings, labels, plates or sticker cannot be removed without destroying or defacing them.

1.7 The certification number shall be visible when the axle is installed on the vehicle and shall be affixed to a part necessary for normal operation and not normally requiring replacement during component life.

2. Numbering:

2.1.	Certification number for axles shall comprise the following: eXYYYY/YYYYZZZZ/ZZZZL0000*00 Section 1 Section 2 Section 3 Additional letter to Section 3 Section 4 Section 5 Indication of country issuing the certificate HDV CO2 certification Regulation (2017/2400) Latest amending Regulation (ZZZZ/ZZZZ) L = Axle Base certification number 0000 Extension 00
Section 1	Section 2	Section 3	Additional letter to Section 3	Section 4	Section 5
Indication of country issuing the certificate	HDV CO2 certification Regulation (2017/2400)	Latest amending Regulation (ZZZZ/ZZZZ)	L = Axle	Base certification number 0000	Extension 00

Appendix 6

Input parameters for the simulation tool

Introduction

This Appendix describes the list of parameters to be provided by the component manufacturer as input to the simulation tool. The applicable XML schema as well as example data are available at the dedicated electronic distribution platform.

Definitions

(1) ‘Parameter ID’:Unique identifier as used in the simulation tool for a specific input parameter or set of input data

(3) ‘Unit’ …physical unit of the parameter

Set of input parameters

Parameter name	Param ID	Type	Unit	Description/Reference
Manufacturer	P215	token	[-]
Model	P216	token	[-]
CertificationNumber	P217	token	[-]
Date	P218	dateTime	[-]	Date and time when the component-hash is created
AppVersion	P219	token	[-]
LineType	P253	string	[-]	Allowed values: ‘Single reduction axle’, ‘Single portal axle’, ‘Hub reduction axle’, ‘Single reduction tandem axle’, ‘Hub reduction tandem axle’
Ratio	P150	double, 3	[-]
CertificationMethod	P256	string	[-]	Allowed values: ‘Measured’, ‘Standard values’
Parameter name	Param ID	Type	Unit	Description/Reference
---	---	---	---	---
InputSpeed	P151	double, 2	[1/min]
InputTorque	P152	double, 2	[Nm]
TorqueLoss	P153	double, 2	[Nm]

ANNEX VIII

VERIFYING AIR DRAG DATA

1. Introduction

This Annex sets out the test procedure for verifying air drag data.

2. Definitions

For the purposes of this Annex the following definitions shall apply:

(1)‘Active aero device’ means measures which are activated by a control unit to reduce the air drag of the total vehicle.

(2)‘Aero accessories’ mean optional devices which have the purpose to influence the air flow around the total vehicle.

(3)‘A-pillar’ means the connection by a supporting structure between the cabin roof and the front bulkhead.

(4)‘Body in white geometry’ means the supporting structure incl. the windshield of the cabin.

(5)‘B-pillar’ means the connection by a supporting structure between the cabin floor and the cabin roof in the middle of the cabin.

(6)‘Cab bottom’ means the supporting structure of the cabin floor.

(7)‘Cabin over frame’ means distance from frame to cabin reference point in vertical Z. Distance is measured from top of horizontal frame to cabin reference point in vertical Z.

(8)‘Cabin reference point’ means the reference point (X/Y/Z = 0/0/0) from the CAD coordinate system of the cabin or a clearly defined point of the cabin package e.g. heel point.

(9)‘Cabin width’ means the horizontal distance of the left and right B-pillar of the cabin.

(10)‘Constant speed test’ means measurement procedure to be carried out on a test track in order to determine the air drag.

(11)‘Dataset’ means the data recorded during a single passing of a measurement section.

(12)‘EMS’ means the European Modular System (EMS) in accordance with Council Directive 96/53/EC.

(13)‘Frame height’ means distance of wheel center to top of horizontal frame in Z.

(14)‘Heel point’ means the point which is representing the heel of shoe location on the depressed floor covering, when the bottom of shoe is in contact with the undepressed accelerator pedal and the ankle angle is at 87°. (ISO 20176:2011)

(15)‘Measurement area(s)’ means designated part(s) of the test track consisting of at least one measurement section and a preceded stabilisation section.

(16)‘Measurement section’ means a designated part of the test track which is relevant for data recording and data evaluation.

(17)‘Roof height’ means distance in vertical Z from cabin reference point to highest point of roof w/o sunroof

3. Determination of air drag

The constant speed test procedure shall be applied to determine the air drag characteristics. During the constant speed test the main measurement signals driving torque, vehicle speed, air flow velocity and yaw angle shall be measured at two different constant vehicle speeds (low and high speed) under defined conditions on a test track. The measurement data recorded during the constant speed test shall be entered into the air drag pre-processing tool which determines product of drag coefficient by cross sectional area for zero crosswind conditions Cd · Acr (0) as input for the simulation tool. The applicant for a certificate shall declare a value Cd · Adeclared in a range from equal up to a maximum of + 0,2 m² higher than Cd · Acr (0). The value Cd · Adeclared shall be the input for the simulation tool CO2 simulation tool and the reference value for conformity of the certified CO2 emissions and fuel consumption related properties testing.

Vehicles which are not member of a family shall use the standard values for Cd·Adeclared as described in Appendix 7 to this Annex. In this case no input data on air drag shall be provided. The allocation of standard values is done automatically by the simulation tool.

3.1.   Test track requirements

3.1.1. The geometry of test track shall be either a: i.Circuit track (drivable in one direction ()): with two measurement areas, one on each straight part, with maximum deviation of less than 20 degrees); ()At least for the misalignment correction of the mobile anemometer (see 3.6) the test track has to be driven in both directions or ii.Circuit or straight line track (drivable in both directions): with one measurement area (or two with the above named maximum deviation); two options: alternating driving direction after each test section; or after a selectable set of test sections e.g. ten times driving direction 1 followed by ten times driving direction 2.

3.1.2. On the test track measurement section(s) of a length of 250 m with a tolerance of ± 3 m shall be defined.

3.1.3. A measurement area shall consist of at least one measurement section and a stabilisation section. The first measurement section of a measurement area shall be preceded by a stabilisation section to stabilise the speed and torque. The stabilisation section shall have a length of minimum 25 m. The test track layout shall enable that the vehicle enters the stabilisation section already with the intended maximum vehicle speed during the test. Latitude and longitude of start and end point of each measurement section shall be determined with an accuracy of better or equal 0,15 m 95 % Circular Error Probable (DGPS accuracy).

3.1.4. The measurement section and the stabilization section have to be a straight line.

3.1.5. The average longitudinal slope of each measurement and the stabilisation section shall not exceed ± 1 per cent. Slope variations on the measurement section shall not lead to velocity and torque variations above the thresholds specified in 3.10.1.1 items vii. and viii. of this Annex.

3.1.6. The test track shall consist of asphalt or concrete. The measurement sections shall have one surface. Different measurement sections are allowed to have different surfaces.

3.1.7. There shall be a standstill area on the test track where the vehicle can be stopped to perform the zeroing and the drift check of the torque measurement system.

3.1.8. There shall be no obstacles within 5 m distance to both sides of the vehicle. Safety barriers up to a height of 1 m with more than 2,5 m distance to the vehicle are permitted. Any bridges or similar constructions over the measurement sections are not allowed. The test track shall have enough vertical clearance to allow the anemometer installation on the vehicle as specified in 3.4.7 of this Annex.

3.1.9. The manufacturer shall define whether the altitude correction shall be applied in the test evaluation. In case an altitude correction is applied, for each measurement section the altitude profile shall be made available. The data shall meet the following requirements: i.The altitude profile shall be measured at a grid distance of lower or equal than 50 m in driving direction. ii.For each grid point the longitude, the latitude and the altitude shall be measured at least at one point (‘altitude measurement point’) on each side of the centre line of the lane and then be processed to an average value for the grid point. iii.The grid points as provided to the air drag pre-processing tool shall have a distance to the centre line of the measurement section of less than 1 m. ivThe positioning of the altitude measurement points to the centre line of the lane (perpendicular distance, number of points) shall be chosen in a way that the resulting altitude profile is representative for the gradient driven by the test vehicle. v.The altitude profile shall have an accuracy of ± 1cm or better. vi.The measurement data shall not be older than 10 years. A renewal of the surface in the measurement area requires a new altitude profile measurement.

3.2.   Requirements for ambient conditions

3.2.1. The ambient conditions shall be measured with the equipment specified in 3.4.

3.2.2. The ambient temperature shall be in the range of 0 °C to 25 °C. This criterion is checked by the air drag pre-processing tool based on the signal for ambient temperature measured on the vehicle. This criterion only applies to the datasets recorded in the low speed - high speed – low speed sequence and not to the misalignment test and the warm-up phases.

3.2.3. The ground temperature shall not exceed 40 °C. This criterion is checked by the air drag pre-processing tool based on the signal for ground temperature measured on the vehicle by an IR Sensor. This criterion only applies to the datasets recorded in the low speed - high speed – low speed sequence and not to the misalignment test and the warm-up phases.

3.2.4. The road surface shall be dry during the low speed – high speed - low speed sequence to provide comparable rolling resistance coefficients.

3.2.5. The wind conditions shall be within the following range: i.Average wind speed: ≤ 5 m/s ii.Gust wind speed (1s central moving average): ≤ 8 m/s Items i. and ii. are applicable for the datasets recorded in the high speed test and the misalignment calibration test but not for the low speed tests. iii.Average yaw angle (β): ≤ 3 degrees for datasets recorded in the high speed test ≤ 5 degrees for datasets recorded during misalignment calibration test The validity of wind conditions is checked by the air drag pre-processing based on the signals recorded at the vehicle after application of the boundary layer correction. Measurement data collected under conditions exceeding the above named limits are automatically excluded from the calculation.

3.3.   Installation of the vehicle

3.3.1. The vehicle chassis shall fit to the dimensions of the standard body or semi-trailer as defined in Appendix 4 of this Annex.

3.3.2. The vehicle height determined in accordance with 3.5.3.1 item vii. shall be within the limits as specified in Appendix 3 to this Annex.

3.3.3. The minimal distance between cabin and the box or semi-trailer shall be in accordance with manufacturer requirements and body builder instructions of the manufacturer.

3.3.4. The cabin and the aero accessories (e.g. spoilers) shall be adapted to best fit to the defined standard body or semi-trailer.

3.3.5. The vehicle shall fulfil the legal requirements for a whole vehicle type approval. Equipment which is necessary to execute the constant speed test (e.g. overall vehicle height including anemometer is excluded from this provision).

3.3.6. The setup of the semi-trailer shall be as defined in Appendix 4 to this Annex.

3.3.7. The vehicle shall be equipped with tyres meeting the following demands: i.Best or second best label for rolling resistance which is available at the moment the test is performed ii.Maximum tread depth of 10 mm on the complete vehicle including trailer iii.Tyres inflated to the highest allowable pressure of the tyre manufacturer within a tolerance of ± 0,2 bar

3.3.8. The axle alignment shall be within the manufacturer specifications.

3.3.9. No active tyre pressure control systems are allowed to be used during the measurements of the low speed - high speed - low speed tests.

3.3.10. If the vehicle is equipped with an active aero device it has to be demonstrated to the approval authority that i.The device is always activated and effective to reduce the air drag at vehicle speed over 60 km/h ii.The device is installed and effective in a similar manner on all vehicles of the family. If i. and ii. are not applicable the active aero device has to be fully deactivated during the constant speed test.

3.3.11. The vehicle shall not have any provisional features, modifications or devices that are aimed only to reduce the air drag value, e.g. sealed gaps. Modifications which aim to align the aerodynamic characteristics of the tested vehicle to the defined conditions for the parent vehicle (e.g. sealing of mounting-holes for sun-roofs) are allowed.

3.3.12. All different removable add on parts like sun visors, horns, additional head lights, signal lights or bull bars are not considered in the air drag for the CO2 regulation. Any such removable add on parts shall be removed from the vehicle before the air drag measurement

3.3.13. The vehicle shall be measured without payload.

3.4.   Measurement equipment

The calibration laboratory shall comply with the requirements of either ISO/TS 16949, ISO 9000 series or ISO/IEC 17025. All laboratory reference measurement equipment, used for calibration and/or verification, shall be traceable to national (international) standards.

3.4.1.   Torque

3.4.1.1. The direct torque at all driven axles shall be measured with one of the following measurement systems: a.Hub torque meter b.Rim torque meter c.Half shaft torque meter

3.4.1.2. The following system requirements shall be met by a single torque meter by calibration: i.Non linearity: < ± 6 Nm ii.Repeatability: < ± 6 Nm iii.Crosstalk: < ± 1 % FSO (only applicable for rim torque meters) iv.Measurement rate: ≥ 20 Hz where: ‘Non linearity’ means the maximum deviation between ideal and actual output signal characteristics in relation to the measurand in a specific measuring range. ‘Repeatability’ means closeness of the agreement between the results of successive measurements of the same measurand carried out under the same conditions of measurement. ‘Crosstalk’ means signal at the main output of a sensor (My), produced by a measurand (Fz) acting on the sensor, which is different from the measurand assigned to this output. Coordinate system assignment is defined according to ISO 4130. ‘FSO’ means full scale output of calibrated range. The recorded torque data shall be corrected for the instrument error determined by the supplier.

3.4.2.   Vehicle speed

The vehicle speed is determined by the air drag pre-processing tool based on the CAN-bus front axle signal which is calibrated based on either:

For the vehicle speed calibration the data recorded during the high speed test are used.

3.4.3.   Reference signal for calculation of rotational speed of the wheels at the driven axle

For the calculation of rotational speed of the wheels at the driven axle the CAN engine speed signal together with the transmission ratios (gears for low speed test and high speed test, axle ratio) shall be made available. For the CAN engine speed signal it shall be demonstrated that the signal provided to the air drag pre-processing tool is identical to the signal to be used for in-service testing as set out in Annex I of Regulation (EU) No 582/2011.

For vehicles with torque converter which are not able to drive the low speed test with closed lockup clutch additionally the cardan shaft speed signal and the axle ratio or the average wheel speed signal for the driven axle shall be provided to the air drag pre-processing tool. It shall be demonstrated that the engine speed calculated from this additional signal is within 1 % range compared to the CAN engine speed. This shall be demonstrated for the average value over a measurement section driven at the lowest possible vehicle speed in the torque converter locked mode and at the applicable vehicle speed for the high speed test.

3.4.4.   Opto-electronic barriers

The signal of the barriers shall be made available to the air drag pre-processing tool for triggering begin and end of the measurement section and the calibration of the vehicle speed signal. The measurement rate of the trigger signal shall be greater or equal to 100 Hz. Alternatively a DGPS system can be used.

3.4.5.   (D)GPS system

Required accuracy:

Required accuracy:

3.4.6.   Stationary weather station

Ambient pressure and humidity of the ambient air are determined from a stationary weather station. This meteorological instrumentation shall be positioned in a distance less than 2 000  m to one of the measurement areas, and shall be positioned at an altitude exceeding or equal that of the measurement areas.

Required accuracy:

3.4.7.   Mobile anemometer

A mobile anemometer shall be used to measure air flow conditions, i.e. air flow velocity and yaw angle (β) between total air flow and vehicle longitudinal axis.

3.4.7.1.   Accuracy requirements

The anemometer shall be calibrated in facility according to ISO 16622. The accuracy requirements according to Table 1 have to be fulfilled:

Air speed range [m/s]	Accuracy air speed [m/s]	Accuracy yaw angle in yaw angle range of 180 ± 7 degrees [degrees]
20 ± 1	± 0,7	± 1,0
27 ± 1	± 0,9	± 1,0
35 ± 1	± 1,2	± 1,0

3.4.7.2.   Installation position

The mobile anemometer shall be installed on the vehicle in the prescribed position:

(i)X position:

truck: front face ± 0,3 m of the semi-trailer or box-body

(ii)Y position: plane of symmetry within a tolerance ± 0,1 m

(iii)Z position:

The installation height above the vehicle shall be one third of total vehicle height with in a tolerance of 0,0 m to + 0,2 m.

The instrumentation shall be done as exact as possible using geometrical/optical aids. Any remaining misalignment is subject to the misalignment calibration to be performed in accordance with 3.6 of this Annex.

3.4.7.3. The update rate of the anemometer shall be 4 Hz or higher.

3.4.8.   Temperature transducer for ambient temperature on vehicle

The ambient air temperature shall be measured on the pole of the mobile anemometer. The installation height shall be maximum 600 mm below the mobile anemometer. The sensor shall be shielded to the sun.

Required accuracy: ± 1 °C

Update rate: ≥ 1 Hz

3.4.9.   Proving ground temperature

The temperature of the proving ground shall be recorded on vehicle by means of a contactless IR sensor by wideband (8 to 14 μm). For tarmac and concrete an emissivity factor of 0,90 shall be used. The IR sensor shall be calibrated according to ASTM E2847.

Required accuracy at calibration: Temperature: ± 2,5 °C

Update rate: ≥ 1 Hz

3.5.   Constant speed test procedure

On each applicable combination of measurement section and driving direction the constant speed test procedure consisting of the low speed, high speed and low speed test sequence as specified below shall be performed in the same direction.

3.5.1. The average speed within a measurement section in the low speed test shall be a in the range of 10 to 15 km/h.

3.5.2. The average speed within a measurement section in the high speed test shall be in the following range: maximum speed: 95 km/h; minimum speed: 85 km/h or 3 km/h less than the maximum vehicle speed the vehicle can be operated at the test track, whichever value is lower.

3.6.   Misalignment calibration test

The misalignment of the anemometer shall be determined by a misalignment calibration test on the test track.

3.6.1. At least 5 valid passings of a 250 ± 3 m straight section driven in each direction at high vehicle speed shall be performed.

3.6.2. The validity criteria for wind conditions as specified in section 3.2.5 of this Annex and the test track criteria as specified in section 3.1 of this Annex are applicable.

3.6.3. The data recorded during the misalignment calibration test shall be used by the air drag pre-processing tool to calculate the misalignment error and perform the according correction. The signals for wheel torques and engine speed are not used in the evaluation.

3.6.4. The misalignment calibration test can be performed independently from the constant speed test procedure. If the misalignment calibration test is performed separately it shall be executed as follows: i.Prepare the opto-electronic barriers at the 250 m ± 3 m section, or check the proper function of the DGPS System. ii.Check the vehicle setup regarding the height and geometry in accordance with 3.5.3.1 of this Annex. Adjust the height of the semi-trailer to the requirements as specified in appendix 4 to this Annex if necessary iii.No prescriptions for warm-up are applicable ivPerform the misalignment calibration test by at least 5 valid passings as described above.

3.6.5. A new misalignment test shall be performed in the following cases: a.the anemometer has been dismounted from the vehicle b.the anemometer has been moved c.a different tractor or truck is used d.the air drag family has been changed

3.7.   Testing Template

In addition to the recording of the modal measurement data, the testing shall be documented in a template which contains at least the following data:

i.General vehicle description (specifications see Appendix 2 - Information Document)

ii.Actual maximum vehicle height as determined according to 3.5.3.1 item vii.

iii.Start time and date of the test

iv.Vehicle mass within a range of ± 500 kg

v.Tyre pressures

vi.Filenames of measurement data

vii.Documentation of extraordinary events (with time and number of measurement sections), e.g.

—close passing of another vehicle

—manoeuvres to avoid accidents, driving errors

—technical errors

—measurement errors

3.8.   Data processing

3.8.1. The recorded data shall be synchronised and aligned to 100 Hz temporal resolution, either by arithmetical average, nearest neighbour or linear interpolation.

3.8.2. All recorded data shall be checked for any errors. Measurement data shall be excluded from further consideration in the following cases: —Datasets became invalid due to events during the measurement (see 3.7 item vii) —Instrument saturation during the measurement sections (e.g. high wind gusts which might have led to anemometer signal saturation) —Measurements in which the permitted limits for the torque meter drift were exceeded

3.8.3. For the evaluation of the constant speed tests the application of the latest available version of the air drag pre-processing tool shall be obligatory. Besides the above mentioned data processing, all evaluation steps including validity checks (with exception of the list as specified above) are performed by the air drag pre-processing tool.

3.9.   Input data for air drag pre-processing tool

The following tables show the requirements for the measurement data recording and the preparatory data processing for the input into the air drag pre-processing tool:

Table 2 for the vehicle data file

Table 3 for the ambient conditions file

Table 4 for the measurement section configuration file

Table 5 for the measurement data file

Table 6 for the altitude profile files (optional input data)

A detailed description of the requested data formats, the input files and the evaluation principles can be found in the technical documentation of the air drag pre-processing tool. The data processing shall be applied as specified in section 3.8 of this Annex.

Input data	Unit	Remarks
Vehicle group code	[-]	1 - 17 for trucks
Vehicle configuration with trailer	[-]	if the vehicle was measured without trailer (input ‘No’) or with trailer i.e. as a truck/trailer or tractor semitrailer combination (input ‘Yes’)
Vehicle test mass	[kg]	actual mass during measurements
Gross vehicle mass	[kg]	gross vehicle mass of the rigid lorry or tractor (w/o trailer or semitrailer)
Axle ratio	[-]	axle transmission ratio (1) (2)
Gear ratio high speed	[-]	transmission ratio of gear engaged during high speed test (1)
Gear ratio low speed	[-]	transmission ratio of gear engaged during low speed test (1)
Anemometer height	[m]	height above ground of the measurement point of installed anemometer
Vehicle height	[m]	maximum vehicle height according to 3.5.3.1 item vii.
Gear box type	[-]	manual or automated transmission: ‘SMT’, ‘AMT’, ‘DCT’, automatic transmission with torque converter: ‘APT’
Vehicle maximum speed	[km/h]	maximum speed the vehicle can be practically operated at the test track (3)
(1)Specification of transmission ratios with at least 3 digits after decimal separator (2)If the wheel speed signal is provided to the air drag pre-processing tool (option for vehicles with torque converters, see section 3.4.3 the axle ratio shall be set to ‘1.000’. (3)Input only required if value is lower than 88 km/h.
Signal	Column identifier in input file	Unit
---	---	---
Time		[s] since day start (first day)
Ambient temperature		[°C]
Ambient pressure		[mbar]
Relative air humidity		[%]
Input data	Unit	Remarks
---	---	---
Trigger signal used	[-]	1 = trigger signal used; 0 = no trigger signal used
Measurement section ID	[-]	user defined ID number
Driving direction ID	[-]	user defined ID number
Heading	[°]	heading of the measurement section
Length of the measurement section	[m]	—
Latitude start point of section	decimal degrees or decimal minutes	standard GPS, unit decimal degrees: minimum 5 digits after decimal separator
Longitude start point of section	standard GPS, unit decimal minutes: minimum 3 digits after decimal separator
Latitude end point of section	DGPS, unit decimal degrees: minimum 7 digits after decimal separator
Longitude end point of section	DGPS, unit decimal minutes: minimum 5 digits after decimal separator
Path and/or filename of altitude file	[-]	only required for the constant speed tests (not the misalignment test) and if the altitude correction is enabled.
Signal	Column identifier in input file	Unit
---	---	---
Time		[s] since day start (of first day)
(D)GPS latitude		decimal degrees or decimal minutes
(D)GPS longitude		standard GPS, unit decimal minutes: minimum 3 digits after decimal separator DGPS, unit decimal degrees: minimum 7 digits after decimal separator DGPS, unit decimal minutes: minimum 5 digits after decimal separator
(D)GPS heading		[°]
DGPS velocity		[km/h]
Vehicle velocity		[km/h]
Air speed		[m/s]
Inflow angle (beta)		[°]
Engine speed or cardan speed	or	[rpm]
Torque meter (left wheel)		[Nm]
Torque meter (right wheel)		[Nm]
Ambient temperature on vehicle		[°C]
Trigger signal		[-]
Proving ground temperature		[°C]
Validity		[-]
Input data	Unit	Remarks
---	---	---
Latitude	decimal degrees or decimal minutes	unit decimal degrees: minimum 7 digits after decimal separator
Longitude	unit decimal minutes: minimum 5 digits after decimal separator
Altitude	[m]	minimum 2 digits after decimal separator

3.10.   Validity criteria

This sections sets out the criteria to obtain valid results in the air drag pre-processing tool.

3.10.1.   Validity criteria for the constant speed test

3.10.1.2. The air drag pre-processing tool excludes single datasets from the evaluation in the case of unequal number of datasets for a particular combination of measurement section and driving direction for the first and the second low speed test. In this case the first datasets from the low speed run with the higher number of datasets are excluded.

3.10.1.3. The air drag pre-processing tool excludes single combinations of measurement sections and driving directions from the evaluation if: i.no valid dataset is available from low speed test 1 or/and low speed test 2 ii.less than two valid datasets from the high speed test are available

3.10.1.4. The air drag pre-processing tool considers the complete constant speed test invalid in the following cases: i.test track requirements as described in 3.1.1 not met ii.less than 10 datasets per heading available (high speed test) iii.less than 5 valid datasets per heading available (misalignment calibration test) iv.the rolling resistance coefficients (RRC) for the first and the second low speed test differ more than 0,40 kg/t. This criterion is checked for each combination of measurement section and driving direction separately.

3.10.2.   Validity criteria for the misalignment test

3.10.2.2. The air drag pre-processing tool considers the data from a single measurement section invalid in the following cases: i.the average vehicle speeds from all valid datasets from each driving directions differ by more than 2 km/h. ii.less than 5 datasets per heading available

3.10.2.3. The air drag pre-processing tool considers the complete misalignment test invalid in case no valid result for a single measurement section is available.

3.11.   Declaration of air drag value

Base value for the declaration of the air drag value is the final result for Cd · Acr (0) as calculated by the air drag pre-processing tool. The applicant for a certificate shall declare a value Cd · Adeclared in a range from equal up to a maximum of + 0,2 m² higher than Cd · Acr (0). This tolerance shall take into account uncertainties in the selection of the parent vehicles as the worst case for all testable members of the family. The value Cd · Adeclared shall be the input for the simulation tool and the reference value for conformity of the certified CO2 emissions and fuel consumption related properties testing.

Several declared values Cd·Adeclared can be created based on a single measured Cd·Acr (0) as long as the family provisions in accordance with point 4 of Appendix 5 are fulfilled.

Appendix 1

MODEL OF A CERTIFICATE OF A COMPONENT, SEPARATE TECHNICAL UNIT OR SYSTEM

Maximum format: A4 (210 × 297 mm)

Communication concerning: — granting (1) — extension (1) — refusal (1) — withdrawal (1)	Administration stamp

of a certificate on CO2 emission and fuel consumption related properties of an air drag family in accordance with Commission Regulation (EU) 2017/2400.

Commission Regulation (EU) 2017/2400 as last amended by …

Certification number:

Hash:

Reason for extension:

0.1. Make (trade name of manufacturer):

0.2. Vehicle body and air drag type/family (if applicable):

0.5. Name and address of manufacturer:

0.6. In the case of components and separate technical units, location and method of affixing of the EC certification mark:

0.7. Name(s) and address(es) of assembly plant(s):

0.9. Name and address of the manufacturer's representative (if any)

Attachments:

Information package. Test report.

Appendix 2

Air drag information document

Description sheet No:	Issue: from: Amendment:

pursuant to …

Air Drag type or family (if applicable):

General remark: For simulation tool input data an electronic file format needs to be defined which can be used for data import to the simulation tool. The simulation tool input data may differ from the data requested in the information document and vice versa (to be defined). A data file is especially necessary wherever large data such as efficiency maps need to be handled (no manual transfer/input necessary).

…

0.0.   GENERAL

0.1.Name and address of manufacturer

0.2.Make (trade name of manufacturer)

0.3.Air drag type (family if applicable)

0.4.Commercial name(s) (if available)

0.5.Means of identification of type, if marked on the vehicle

0.6.In the case of components and separate technical units, location and method of affixing of the certification mark

0.7.Name(s) and address(es) of assembly plant(s)

0.8.Name and address of the manufacturer's representative

PART 1

ESSENTIAL CHARACTERISTICS OF THE (PARENT) AIR DRAG AND THE AIR DRAG TYPES WITHIN AN AIR DRAG FAMILY

	Parent air drag	Family members
or air drag type	#1	#2	#3

1.0.   SPECIFIC AIR DRAG INFORMATION

1.1.0.VEHICLE

1.1.1.HDV group according to HDV CO2 scheme

1.2.0.Vehicle model

1.2.1.Axle configuration

1.2.2.Max. gross vehicle weight

1.2.3.Cabin line

1.2.4.Cabin width (max. value in Y direction)

1.2.5.Cabin length (max. value in X direction)

1.2.6.Roof height

1.2.7.Wheel base

1.2.8.Height cabin over frame

1.2.9.Frame height

1.2.10.Aerodynamic accessories or add-ons (e.g. roof spoiler, side extender, side skirts, corner vanes)

1.2.11.Tyre dimensions front axle

1.2.12.Tyre dimensions driven axles(s)

1.3. Body specifications (according to standard body definition)

1.4. (Semi-) Trailer specifications (according to (semi-) trailer specification by standard body)

1.5. Parameter defining the family in accordance with the description of the applicant (parent criteria and deviated family criteria)

LIST OF ATTACHMENTS

No:	Description:	Date of issue:
1.	Information on test conditions	…
2.	…

1.1.Test track on which tests have been conducted

1.2.Total vehicle mass during measurement [kg]

1.3.Maximum vehicle height during measurement [m]

1.4.Average ambient conditions during first low speed test [°C]

1.5.Average vehicle speed during high speed tests [km/h]

1.6.Product of drag coefficient (Cd) by cross sectional area (Acr) for zero crosswind conditions CdAcr(0) [m²]

1.7.Product of drag coefficient (Cd) by cross sectional area (Acr) for average crosswind conditions during constant speed test CdAcr(β) [m²]

1.8.Average yaw angle during constant speed test β [°]

1.9.Declared air drag value Cd·Adeclared [m²]

1.10.Version number of air drag pre-processing tool

Appendix 3

Vehicle height requirements

1.Vehicles measured in the constant speed test according to section 3 of this Annex have to meet the vehicle height requirements as shown in Table 7.

2.The vehicle height has to be determined as described in 3.5.3.1 item vii

3.Vehicles of vehicles groups not shown in Table 7 are not subject to constant speed testing.

Vehicle group	Minimum vehicle height [m]	Maximum vehicle height [m]
1	3,40	3,60
2	3,50	3,75
3	3,70	3,90
4	3,85	4,00
5	3,90	4,00
9	similar values as for rigid lorry with same maximum gross vehicle weight (group 1, 2, 3 or 4)
10	3,90	4,00

Appendix 4

Standard body and semitrailer configurations

1.Vehicles measured in the constant speed test according to section 3 of this Annex have to fulfill the requirements on standard bodies and standard semitrailer as described in this Appendix.

2.The applicable standard body or semitrailer shall be determined from Table 8.

Vehicle group	Standard body or trailer
1	B1
2	B2
3	B3
4	B4
5	ST1
9	depending on maximum gross vehicle weight: 7,5 – 10t: B1 > 10 – 12t: B2 > 12 – 16t: B3 > 16t: B5
10	ST1

3.The standard bodies B1, B2, B3, B4 and B5 shall be constructed as a hard shell body in dry-out box design. They shall be equipped with two rear doors and without any side doors. The standard bodies shall not be equipped with tail lifts, front spoilers or side fairings for reduction of aerodynamic drag. The specifications of the standard bodies are given in:

Table 9 for standard body ‘B1’

Table 10 for standard body ‘B2’

Table 11 for standard body ‘B3’

Table 12 for standard body ‘B4’

Table 13 for standard body ‘B5’

Mass indications as given in Table 9 to Table 13 are not subject to inspection for air drag testing.

4.The type and chassis requirements for the standard semitrailer ST1 are listed in Table 14. The specifications are given in Table 15.

5.All dimensions and masses without tolerances mentioned explicitly shall be in line with Regulation (EC) No 1230/2012, Annex 1, Appendix 2 (i.e. in the range of ± 3 % of the target value).

Specification	Unit	External dimension (tolerance)	Remarks
Length	[mm]	6 200
Width	[mm]	2 550 (– 10)
Height	[mm]	2 680 (± 10)	box: external height: 2 560 longitudinal beam: 120
Corner radius side & roof with front panel	[mm]	50 - 80
Corner radius side with roof panel	[mm]	50 - 80
Remaining corners	[mm]	broken with radius ≤ 10
Mass	[kg]	1 600	has not be verified during air drag testing
Specification	Unit	External dimension (tolerance)	Remarks
---	---	---	---
Length	[mm]	7 400
Width	[mm]	2 550 (– 10)
Height	[mm]	2 760 (± 10)	box: external height: 2 640 longitudinal beam: 120
Corner radius side & roof with front panel	[mm]	50 - 80
Corner radius side with roof panel	[mm]	50 - 80
Remaining corners	[mm]	broken with radius ≤ 10
Mass	[kg]	1 900	has not be verified during air drag testing
Specification	Unit	External dimension (tolerance)	Remarks
---	---	---	---
Length	[mm]	7 450
Width	[mm]	2 550 (– 10)	legal limit (96/53/EC), internal ≥ 2 480
Height	[mm]	2 880 (± 10)	box: external height: 2 760 longitudinal beam: 120
Corner radius side & roof with front panel	[mm]	50 - 80
Corner radius side with roof panel	[mm]	50 - 80
Remaining corners	[mm]	broken with radius ≤ 10
Mass	[kg]	2 000	has not be verified during air drag testing
Specification	Unit	External dimension (tolerance)	Remarks
---	---	---	---
Length	[mm]	7 450
Width	[mm]	2 550 (– 10)
Height	[mm]	2 980 (± 10)	box: external height: 2 860 longitudinal beam: 120
Corner radius side & roof with front panel	[mm]	50 - 80
Corner radius side with roof panel	[mm]	50 - 80
Remaining corners	[mm]	broken with radius ≤ 10
Mass	[kg]	2 100	has not be verified during air drag testing
Specification	Unit	External dimension (tolerance)	Remarks
---	---	---	---
Length	[mm]	7 820	internal ≥ 7 650
Width	[mm]	2 550 (– 10)	legal limit (96/53/EC), internal ≥ 2 460
Height	[mm]	2 980 (± 10)	box: external height: 2 860 longitudinal beam: 120
Corner radius side & roof with front panel	[mm]	50 - 80
Corner radius side with roof panel	[mm]	50 - 80
Remaining corners	[mm]	broken with radius ≤ 10
Mass	[kg]	2 200	has not be verified during air drag testing
Type of trailer	3-axle semi-trailer w/o steering axle(s)
---	---
Chassis configuration	— End to end ladder frame — Frame w/o underfloor cover — 2 stripes at each side as underride protection — Rear underride protection (UPS) — Rear lamp holder plate — w/o pallet box — Two spare wheels after the 3rd axle — One toolbox at the end of the body before UPS (left or right side) — Mud flaps before and behind axle assembly — Air suspension — Disc brakes — Tyre size: 385/65 R 22,5 — 2 back doors — w/o side door(s) — w/o tail lift — w/o front spoiler — w/o side fairings for aero
Specification	Unit	External dimension (tolerance)	Remarks
---	---	---	---
Total length	[mm]	13 685
Total width (Body width)	[mm]	2 550 (– 10)
Body height	[mm]	2 850 (± 10)	max. full height: 4 000 (96/53/EC)
Full height, unloaded	[mm]	4 000 (– 10)	height over the complete length specification for semi-trailer, not relevant for checking of vehicle height during constant speed test
Trailer coupling height, unloaded	[mm]	1 150	specification for semitrailer, not subject to inspection during constant speed test
Wheelbase	[mm]	7 700
Axle distance	[mm]	1 310	3-axle assembly, 24t (96/53/EC)
Front overhang	[mm]	1 685	radius: 2 040 (legal limit, 96/53/EC)
Front wall			flat wall with attachments for compressed air and electricity
Corner front/side panel	[mm]	broken with a strip and edge radii ≤ 5	secant of a circle with the kingpin as centre and a radius of 2 040 (legal limit, 96/53/EC)
Remaining corners	[mm]	broken with radius ≤ 10
Toolbox dimension vehicle x-axis	[mm]	655	Tolerance: ± 10 % of target value
Toolbox dimension vehicle y-axis	[mm]	445	Tolerance: ± 5 % of target value
Toolbox dimension vehicle z-axis	[mm]	495	Tolerance: ± 5 % of target value
Side underride protection length	[mm]	3 045	2 stripes at each side, acc. ECE- R 73, Amendment 01 (2010), +/– 100 depending on wheelbase
Stripe profile	[mm2]	100 × 30	ECE- R 73, Amendment 01 (2010)
Technical gross vehicle weight	[kg]	39 000	legal GVWR: 24 000 (96/53/EC)
Vehicle curb weight	[kg]	7 500	has not be verified during air drag testing
Allowable axle load	[kg]	24 000	legal limit (96/53/EC)
Technical axle load	[kg]	27 000	3 × 9 000

Appendix 5

Air drag family for trucks

1. General

An air drag family is characterized by design and performance parameters. These shall be common to all vehicles within the family. The manufacturer may decide which vehicles belong to an air drag family as long as the membership criteria listed in paragraph 4 are respected. The air drag family shall be approved by the approval authority. The manufacturer shall provide to the approval authority the appropriate information relating to the air drag of the members of the air drag family.

2. Special cases

In some cases there may be interaction between parameters. This shall be taken into consideration to ensure that only vehicles with similar characteristics are included within the same air drag family. These cases shall be identified by the manufacturer and notified to the approval authority. It shall then be taken into account as a criterion for creating a new air drag family.

In addition to the parameters listed in paragraph 4, the manufacturer may introduce additional criteria allowing the definition of families of more restricted size.

4. Parameter defining the air drag family:

4.1. Vehicles are allowed to be grouped within a family if the following criteria are fulfilled: (a)Same cabin width and body in white geometry up to B-pillar and above the heel point excluding the cab bottom (e.g. engine tunnel). All members of the family stay within a range of ± 10 mm to the parent vehicle. (b)Same roof height in vertical Z. All members of the family stay within a range of ± 10 mm to the parent vehicle. (c)Same height of cabin over frame. This criterion is fulfilled if the height difference of the cabins over frame stays within Z < 175mm. The fulfillment of the family concept requirements shall be demonstrated by CAD (computer-aided design) data. Figure 1 Family definition

4.2. An air drag family consist of testable members and vehicle configurations which can not be tested in accordance with this regulation.

4.3. Testable members of a family are vehicle configurations, which fulfil the installation requirements as defined in 3.3 in the main part of this Annex.

5. Choice of the air drag parent vehicle

5.1. The parent vehicle of each family shall be selected according to the following criteria:

5.2. The vehicle chassis shall fit to the dimensions of the standard body or semi-trailer as defined in Appendix 4 of this Annex.

5.3. All testable members of the family shall have an equal or lower air drag value than the value Cd · Adeclared declared for the parent vehicle.

5.4. The applicant for a certificate shall be able to demonstrate that the selection of the parent vehicle meets the provisions as stated in 5.3 based on scientific methods e.g. CFD, wind tunnel results or good engineering practice. This provision applies for all vehicle variants which can be tested by the constant speed procedure as described in this Annex. Other vehicle configurations (e.g. vehicle heights not in accordance with the provisions in Appendix 4, wheel bases not compatible with the standard body dimensions of Appendix 5) shall get the same air drag value as the testable parent within the family without any further demonstration. As tires are considered as part of the measurement equipment, their influence shall be excluded in proving the worst case scenario.

5.5.	The declared value Cd·Adeclared can be used for creation of families in other vehicle classes if the family criteria in accordance with point 5 of this Appendix are met based on the provisions given in Table 16. Table 16 Provisions for transfer of air drag values to other vehicle classes Vehicle group Transfer formula Remarks 1 Vehicle group 2 – 0,2 m2 Only allowed if value for related family in group 2 was measured 2 Vehicle group 3 – 0,2 m2 Only allowed if value for related family in group 3 was measured 3 Vehicle group 4 – 0,2 m2 4 No transfer allowed 5 No transfer allowed 9 Vehicle group 1,2,3,4 + 0,1 m2 Applicable group for transfer has to match with gross vehicle weight. Transfer of already transferred values allowed. 10 Vehicle group 1,2,3,5 + 0,1 m2 11 Vehicle group 9 Transfer of already transferred values allowed 12 Vehicle group 10 Transfer of already transferred values allowed 16 Vehicle group 9 + 0,3 m2 Applicable vehicle group for transfer has to match with gross vehicle weight. Transfer to already transferred values allowed.
Vehicle group	Transfer formula	Remarks
1	Vehicle group 2 – 0,2 m2	Only allowed if value for related family in group 2 was measured
2	Vehicle group 3 – 0,2 m2	Only allowed if value for related family in group 3 was measured
3	Vehicle group 4 – 0,2 m2
4	No transfer allowed
5	No transfer allowed
9	Vehicle group 1,2,3,4 + 0,1 m2	Applicable group for transfer has to match with gross vehicle weight. Transfer of already transferred values allowed.
10	Vehicle group 1,2,3,5 + 0,1 m2
11	Vehicle group 9	Transfer of already transferred values allowed
12	Vehicle group 10	Transfer of already transferred values allowed
16	Vehicle group 9 + 0,3 m2	Applicable vehicle group for transfer has to match with gross vehicle weight. Transfer to already transferred values allowed.

Appendix 6

Conformity of the certified CO2 emissions and fuel consumption related properties

1.The conformity of the certified CO2 emissions and fuel consumption related properties shall be verified by constant speed tests as laid down in section 3 of the main part of this Annex. For conformity of the certified CO2 emissions and fuel consumption related properties the following additional provisions apply:

i.The ambient temperature of the constant speed test shall be within a range of ± 5 °C to the value from the certification measurement. This criterion is verified based on the average temperature from the first low speed tests as calculated by the air drag pre-processing tool.

ii.The high speed test shall be performed in a vehicle speed range within ± 2 km/h to the value from the certification measurement.

All conformity of the certified CO2 emissions and fuel consumption related properties tests shall be supervised by the approval authority.

2.A vehicle fails the conformity of the certified CO2 emissions and fuel consumption related properties test if the measured Cd Acr (0) value is higher than the Cd · Adeclared value declared for the parent vehicle plus 7,5 % tolerance margin. If a first test fails, up to two additional tests at different days with the same vehicle may be performed.  Where the measured Cd Acr (0) value of all performed tests is higher than the Cd·Adeclared value declared for the parent vehicle plus 7,5 % tolerance margin, Article 23 of this Regulation shall apply.

For calculation of Cd Acr (0) value the air drag pre-processing tool version of the parent air drag in accordance with Attachment 1 of Appendix 2 to this Annex shall be used.

3.The number of vehicles to be tested for conformity with the certified CO2 emissions and fuel consumption related properties per year of production shall be determined based on Table 17.

Number of CoP tested vehicles	Number of CoP relevant vehicles produced the year before
2	≤ 25 000
3	≤ 50 000
4	≤ 75 000
5	≤ 100 000
6	100 001 and more

For the purpose of establishing the production numbers, only air drag data which fall under the requirements of this Regulation and which did not get standard air drag values according to Appendix 8 of this Annex shall be considered.

4.For the selection of vehicles for conformity of the certified CO2 emissions and fuel consumption related properties testing the following provisions apply:

4.1.Only vehicles from the production line shall be tested.

4.2.Only vehicles which fulfil the provisions for constant speed testing as laid down in section 3.3 of the main part of this Annex shall be selected.

4.3.Tires are considered part of the measurement equipment and can be selected by the manufacturer.

4.4.Vehicles in families where the air drag value has been determined via transfer from other vehicles according to Appendix 5 point 5 are not subject to conformity of the certified CO2 emissions and fuel consumption related properties testing.

4.5.Vehicles which use standard values for air drag according to Appendix 8 are not subject to conformity of the certified CO2 emissions and fuel consumption related properties testing.

4.6.The first two vehicles per manufacturer to be tested for conformity with the certified CO2 emissions and fuel consumption related properties tested shall be selected from the two biggest families in terms of vehicle production. Additional vehicles shall be selected by the approval authority.

5.After a vehicle was selected for conformity of the certified CO2 emissions and fuel consumption related properties the manufacturer has to verify the conformity of the certified CO2 emissions and fuel consumption related properties within a time period of 12 month. The manufacturer may request the approval authority for an extension of that period for up to 6 months if he can prove that the verification was not possible within the required period due to weather conditions.

Appendix 7

Standard values

1.Standard values for the declared air drag value Cd · Adeclared are defined according to Table 18. In case standard values shall be applied, no input data on air drag shall be provided to the simulation tool. In this case the standard values are allocated automatically by the simulation tool.

Vehicle group	Standard value Cd · Adeclared [m2]
1	7,1
2	7,2
3	7,4
4	8,4
5	8,7
9	8,5
10	8,8
11	8,5
12	8,8
16	9,0

2.For vehicle configurations ‘rigid lorry + trailer’ the overall air drag value is calculated by the simulation tool by adding standard delta values for trailer influence as specified in Table 19 to the Cd·Adeclared value for the rigid lorry.

Trailer	Standard delta air drag values for trailer influence [m2]
T1	1,3
T2	1,5

3.For EMS vehicle configurations the air drag value of the overall vehicle configuration is calculated by the simulation tool by adding the standard delta values for EMS influence as specified in Table 20 to the air drag value for the baseline vehicle configuration.

EMS configuration	Standard delta air drag values for EMS influence [m2]
(Class 5 tractor + ST1) + T2	1,5
(Class 9/11 truck) + dolly + ST 1	2,1
(Class 10/12 tractor + ST1) + T2	1,5

Appendix 8

Markings

In the case of a vehicle being type approved accordant to this Annex, the cabin shall bear:

1.1.The manufacturer's name or trade mark

1.2The make and identifying type indication as recorded in the information referred to in paragraph 0.2 and 0.3 of Appendix 2 to this Annex

1.3The certification mark as a rectangle surrounding the lower-case letter ‘e’ followed by the distinguishing number of the Member State which has granted the certificate:

1 for Germany;

2 for France;

3 for Italy;

4 for the Netherlands;

5 for Sweden;

6 for Belgium;

7 for Hungary;

8 for the Czech Republic;

9 for Spain;

11 for the United Kingdom;

12 for Austria;

13 for Luxembourg;

17 for Finland;

18 for Denmark;

19 for Romania;

20 for Poland;

21 for Portugal;

23 for Greece;

24 for Ireland;

25 for Croatia;

26 for Slovenia;

27 for Slovakia;

29 for Estonia;

32 for Latvia;

34 for Bulgaria;

36 for Lithuania;

49 for Cyprus;

50 for Malta

1.4The certification mark shall also include in the vicinity of the rectangle the ‘base certification number’ as specified for Section 4 of the type-approval number set out in Annex VII to Directive 2007/46/EC, preceded by the two figures indicating the sequence number assigned to the latest technical amendment to this Regulation and by a character ‘P’ indicating that the approval has been granted for an air drag.

For this Regulation, the sequence number shall be 00.

1.4.1   Example and dimensions of the certification mark

The above certification mark affixed to a cabin shows that the type concerned has been approved in Poland (e20), pursuant to this Regulation. The first two digits (00) are indicating the sequence number assigned to the latest technical amendment to this Regulation. The following letter indicates that the certificate was granted for an air drag (P). The last four digits (0004) are those allocated by the type-approval authority to the engine as the base certification number.

1.5The certification mark shall be affixed to the cabin in such a way as to be indelible and clearly legible. It shall be visible when the cabin is installed on the vehicle and shall be affixed to a part necessary for normal cabin operation and not normally requiring replacement during cabin life.  The markings, labels, plates or stickers must be durable for the useful life of the cabin and must be clearly legible and indelible. The manufacturer shall ensure that the markings, labels, plates or sticker cannot be removed without destroying or defacing them.

2 Numbering

2.1.	Certification number for air drag shall comprise the following: eXYYYY/YYYYZZZZ/ZZZZP0000*00 Section 1 Section 2 Section 3 Additional letter to section 3 Section 4 Section 5 Indication of country issuing the certificate HDV CO2 certification Regulation (2017/2400) Latest amending Regulation (ZZZZ/ZZZZ) P = Air drag Base certification number 0000 Extension 00
Section 1	Section 2	Section 3	Additional letter to section 3	Section 4	Section 5
Indication of country issuing the certificate	HDV CO2 certification Regulation (2017/2400)	Latest amending Regulation (ZZZZ/ZZZZ)	P = Air drag	Base certification number 0000	Extension 00

Appendix 9

Input parameters for the simulation tool

Introduction

This Appendix describes the list of parameters to be provided by the vehicle manufacturer as input to the simulation tool. The applicable XML schema as well as example data are available at the dedicated electronic distribution platform.

The XML is automatically generated by the air drag pre-processing tool.

Definitions

(1) ‘Parameter ID’:Unique identifier as used in the simulation tool for a specific input parameter or set of input data

(3) ‘Unit’ …physical unit of the parameter

Set of input parameters

Parameter name	Parameter ID	Type	Unit	Description/Reference
Manufacturer	P240	token
Model	P241	token
CertificationNumber	P242	token		Identifier of the component as used in the certification process
Date	P243	date		Date and time when the component hash is created
AppVersion	P244	token		Number identifying the version of the air drag pre-processing tool
CdxA_0	P245	double, 2	[m2]	Final result of the air drag pre-processing tool.
TransferredCdxA	P246	double, 2	[m2]	CdxA_0 transferred to related families in other vehicle groups in accordance with Table 16 of Appendix 5. In case no transfer rule was applied CdxA_0 shall be provided.
DeclaredCdxA	P146	double, 2	[m2]	Declared value for air drag family

In case standard values in accordance with Appendix 7 shall be used in the simulation tool, no input data for air drag component shall be provided. The standard values are allocated automatically in accordance with the vehicle group scheme.

ANNEX IX

VERIFYING TRUCK AUXILIARY DATA

1. Introduction

This Annex describes the provisions regarding the power consumption of auxiliaries for heavy duty vehicles for the purpose of the determination of vehicle specific CO2 emissions.

The power consumption of the following auxiliaries shall be considered within the simulation tool by using technology specific average standard power values:

(a)Fan

(b)Steering system

(c)Electric system

(d)Pneumatic system

(e)Air Conditioning (AC) system

(f)Transmission Power Take Off (PTO)

The standard values are integrated in the simulation tool and automatically used by choosing the corresponding technology.

2. Definitions

For the purposes of this Annex the following definitions shall apply:

(1)‘Crankshaft mounted fan’ means a fan installation where the fan is driven in the prolongation of the crankshaft, often by a flange;

(2)‘Belt or transmission driven fan’ means a fan that is installed in a position where additional belt, tension system or transmission is needed;

(3)‘Hydraulic driven fan’ means a fan propelled by hydraulic oil, often installed away from the engine. A hydraulic system with oil system, pump and valves are influencing losses and efficiencies in the system;

(4)‘Electrically driven fan’ means a fan propelled by an electric motor. The efficiency for complete energy conversion, included in/out from battery, is considered;

(5)‘Electronically controlled visco clutch’ means a clutch in which a number of sensor inputs together with SW logic are used to electronically actuate the fluid flow in the visco clutch;

(6)‘Bimetallic controlled visco clutch’ means a clutch in which a bimetallic connection is used to convert a temperature change into mechanical displacement. The mechanical displacement is then working as an actuator for the visco clutch;

(7)‘Discrete step clutch’ means a mechanical device where the grade of actuation can be made in distinct steps only (not continuous variable).

(8)‘On/off clutch’ means a mechanical clutch which is either fully engaged or fully disengaged;

(9)‘Variable displacement pump’ means a device that converts mechanical energy to hydraulic fluid energy. The amount of fluid pumped per revolution of the pump can be varied while the pump is running;

(10)‘Constant displacement pump’ means a device that converts mechanical energy to hydraulic fluid energy. The amount of fluid pumped per revolution of the pump cannot be varied while the pump is running;

(11)‘Electric motor control’ means the use of an electric motor to propel the fan. The electrical machine converts electrical energy into mechanical energy. Power and speed are controlled by conventional technology for electric motors;

(12)‘Fixed displacement pump (default technology)’ means a pump having an internal limitation of the flow rate;

(13)‘Fixed displacement pump with electronic control’ means a pump using an electronic control of the flow rate;

(14)‘Dual displacement pump’ means a pump with two chambers (with the same or different displacement) which can be combined or only one of these is used. It is characterised by an internal limitation of flow rate;

(15)‘Variable displacement pump mech. controlled’ means a pump where the displacement is mechanically controlled internally (internal pressure scales);

(16)‘Variable displacement pump elec. controlled’ means a pump where the displacement is mechanically controlled internally (internal pressure scales). Additionally, the flow rate is elec. controlled by a valve;

(17)‘Electric steering pump’ means a hydraulic pump driven by an electric motor;

(18)‘Baseline air compressor’ means a conventional air compressor without any fuel saving technology;

(19)‘Air compressor with Energy Saving System (ESS)’ means a compressor reducing the power consumption during blow off, e.g. by closing intake side, ESS is controlled by system air pressure;

(20)‘Compressor clutch (visco)’ means a disengageable compressor where the clutch is controlled by the system air pressure (no smart strategy), minor losses during disengaged state caused by visco clutch;

(21)‘Compressor clutch (mechanically)’ means a disengageable compressor where the clutch is controlled by the system air pressure (no smart strategy);

(22)‘Air Management System with optimal regeneration (AMS)’ means an electronic air processing unit that combines an electronically controlled air dryer for optimized air regeneration and an air delivery preferred during overrun conditions (requires a clutch or ESS).

(23)‘Light Emitting Diodes (LED)’ mean semiconductor devices that emit visible light when an electrical current passes through them.

(24)‘Air conditioning system’ means a system consisting of a refrigerant circuit with compressor and heat exchangers to cool down the interior of a truck cab or bus body.

(25)‘Power take-off (PTO)’ means a device on a transmission or an engine to which an auxiliary driven device, e.g., a hydraulic pump, can be connected; a power take-off is usually optional;

(26)‘Power take-off drive mechanism’ means a device in a transmission that allows the installation of a power take-off (PTO);

(27)‘Tooth clutch’ means a (manoeuvrable) clutch where torque is transferred mainly by normal forces between mating teeth. A tooth clutch can either be engaged or disengaged. It is operated in load-free conditions only (e.g. at gear shifts in a manual transmission);

(28)‘Synchroniser’ means a type of tooth clutch where a friction device is used to equalise the speeds of the rotating parts to be engaged;

(29)‘Multi-disc clutch’ means a clutch where several friction linings are arranged in parallel whereby all friction pairs get the same pressing force. Multi-disc clutches are compact and can be engaged and disengaged under load. They may be designed as dry or wet clutches;

(30)‘Sliding wheel’ means a gearwheel used as shift element where the shifting is realized by moving the gearwheel on its shaft into or out of the gear mesh of the mating gear.

3. Determination of technology specific average standard power values

3.1   Fan

For the fan power the standard values shown in Table 1 shall be used depending on mission profile and technology:

Fan drive cluster	Fan control	Fan power consumption [W]
Long haul	Regional delivery	Urban delivery	Municipal utility	Construction
Crankshaft mounted	Electronically controlled visco clutch	618	671	516	566	1 037
Bimetallic controlled visco clutch	818	871	676	766	1 277
Discrete step clutch	668	721	616	616	1 157
On/off cluch	718	771	666	666	1 237
Belt driven or driven via transmission	Electronic controlled visco clutch	989	1 044	833	933	1 478
Bimetallic controlled visco clutch	1 189	1 244	993	1 133	1 718
Discrete step clutch	1 039	1 094	983	983	1 598
On/off cluch	1 089	1 144	1 033	1 033	1 678
Hydraulically driven	Variable displacement pump	938	1 155	832	917	1 872
Constant displacement pump	1 200	1 400	1 000	1 100	2 300
Electrically driven	Electronically	700	800	600	600	1 400

If a new technology within a fan drive cluster (e.g. crankshaft mounted) cannot be found in the list the highest power values within that cluster shall be taken. If a new technology cannot be found in any cluster the values of the worst technology at all shall be taken (hydraulic driven constant displacement pump)

3.2   Steering System

For the steering pump power the standard values [W] shown in Table 2 shall be used depending on the application in combination with correction factors:

Identification of vehicle configuration		Steering power consumption P [W]
Number of axles	Axle configuration	Chassis configuration	Technically permissible maximum laden mass (tons)	Vehicle group	Long haul	Regional delivery	Urban delivery	Municipal utility	Construction
U+F	B	S	U + F	B	S	U + F	B	S	U + F	B	S	U + F	B	S
2	4 × 2	Rigid lorry + (Tractor)	> 7,5 - 10	1				240	20	20	220	20	30
	Rigid lorry + (Tractor)	> 10 - 12	2	340	30	0	290	30	20	260	20	30
	Rigid lorry + (Tractor)	> 12 - 16	3				310	30	30	280	30	40
	Rigid lorry	> 16	4	510	100	0	490	40	40	430	40	50	430	30	50	580	30	70
	Tractor	> 16	5	600	120	0	540	90	40							640	50	80
4 × 4	Rigid lorry	> 7,5 - 16	6	—
	Rigid lorry	> 16	7	—
	Tractor	> 16	8	—
3	6 × 2/2 – 4	Rigid lorry	all	9	600	120	0	490	60	40	440	50	50	430	30	50	640	50	80
	Tractor	all	10	450	120	0	440	90	40							640	50	80
6 × 4	Rigid lorry	all	11	600	120	0	490	60	40				430	30	50	640	50	80
	Tractor	all	12	450	120	0	440	90	40							640	50	80
6 × 6	Rigid lorry	all	13	—
	Tractor	all	14
4	8 × 2	Rigid lorry	all	15	—
8 × 4	Rigid lorry	all	16													640	50	80
8 × 6/8 × 8	Rigid lorry	all	17	—

where:

To consider the effect of different technologies, technology depending scaling factors as shown in Table 3 and Table 4 shall be applied.

	Factor c1 depending on technology
Technology	c1,U + F	c1,B	c1,S
Fixed displacement	1	1	1
Fixed displacement with electronical control	0,95	1	1
Dual displacement	0,85	0,85	0,85
Variable displacement, mech. controlled	0,75	0,75	0,75
Variable displacement, elec. controlled	0,6	0,6	0,6
Electric	0	1,5/ηalt	1/ηalt

with ηalt = alternator efficiency = const. = 0,7

If a new technology is not listed, the technology ‘fixed displacement’ shall be considered in the simulation tool.

	Factor c2 depending on number of steered axles
Number of steered axles	Long haul	Regional delivery	Urban delivery	Municipal utility	Construction
c2,U+F	c2,B	c2,S	c2,U+F	c2,B	c2,S	c2,U+F	c2,B	c2,S	c2,U+F	c2,B	c2,S	c2,U+F	c2,B	c2,S
1	1	1	1	1	1	1	1	1	1	1	1	1	1	1	1
2	1	0,7	0,7	1,0	0,7	0,7	1,0	0,7	0,7	1,0	0,7	0,7	1,0	0,7	0,7
3	1	0,5	0,5	1,0	0,5	0,5	1,0	0,5	0,5	1,0	0,5	0,5	1,0	0,5	0,5
4	1,0	0,5	0,5	1,0	0,5	0,5	1,0	0,5	0,5	1,0	0,5	0,5	1,0	0,5	0,5

The final power demand is calculated by:

If different technologies are used for multi-steered axles, the mean values of the corresponding factors c1 shall be used.

The final power demand is calculated by:

Ptot = Σi(PU + F * mean(c1,U +F ) * (c2i,U + F)) + Σi(PB * mean(c1,B) * (c2i,B)) + Σi(PS * mean(c1,S) * (c2i,S))

where:

3.3   Electric system

For the electric system power the standard values [W] as shown in Table 5 shall be used depending on the application and technology in combination with the alternator efficiencies:

Technologies influencing electric power consumption	Electric power consumption [W]
Long haul	Regional delivery	Urban delivery	Municipal utility	Construction
Standard technology electric power [W]	1 200	1 000	1 000	1 000	1 000
LED main front headlights	– 50	– 50	– 50	– 50	– 50

To derive the mechanical power, an alternator technology dependent efficiency factor as shown in Table 6 shall be applied.

Alternator (power conversion) technologies Generic efficiency values for specific technologies	Efficiency ηalt
Long haul	Regional delivery	Urban delivery	Municipal utility	Construction
Standard alternator	0,7	0,7	0,7	0,7	0,7

If the technology used in the vehicle is not listed, the technology ‘standard alternator’ shall be considered in the simulation tool.

The final power demand is calculated by:

where:

3.4   Pneumatic system

For pneumatic systems working with over pressure the standard power values [W] as shown in Table 7 shall be used depending on application and technology.

Size of air supply	Technology	Long Haul	Regional Delivery	Urban Delivery	Municipal Utility	Construction
Pmean	Pmean	Pmean	Pmean	Pmean
[W]	[W]	[W]	[W]	[W]
small displ. ≤ 250 cm3 1 cyl./2 cyl.	Baseline	1 400	1 300	1 200	1 200	1 300
+ ESS	– 500	– 500	– 400	– 400	– 500
+ visco clutch	– 600	– 600	– 500	– 500	– 600
+ mech. clutch	– 800	– 700	– 550	– 550	– 700
+ AMS	– 400	– 400	– 300	– 300	– 400
medium 250 cm3 < displ. ≤ 500 cm3 1 cyl./2 cyl. 1-stage	Baseline	1 600	1 400	1 350	1 350	1 500
+ ESS	– 600	– 500	– 450	– 450	– 600
+ visco clutch	– 750	– 600	– 550	– 550	– 750
+ mech. clutch	– 1 000	– 850	– 800	– 800	– 900
+ AMS	– 400	– 200	– 200	– 200	– 400
medium 250 cm3 < displ. ≤ 500 cm3 1 cyl./2 cyl. 2-stage	Baseline	2 100	1 750	1 700	1 700	2 100
+ ESS	– 1 000	– 700	– 700	– 700	– 1 100
+ visco clutch	– 1 100	– 900	– 900	– 900	– 1 200
+ mech. clutch	– 1 400	– 1 100	– 1 100	– 1 100	– 1 300
+ AMS	– 400	– 200	– 200	– 200	– 500
large displ. > 500 cm3 1 cyl./2 cyl. 1-stage/2-stage	Baseline	4 300	3 600	3 500	3 500	4 100
+ ESS	– 2 700	– 2 300	– 2 300	– 2 300	– 2 600
+ visco clutch	– 3 000	– 2 500	– 2 500	– 2 500	– 2 900
+ mech. clutch	– 3 500	– 2 800	– 2 800	– 2 800	– 3 200
+ AMS	– 500	– 300	– 200	– 200	– 500

For pneumatic systems working with vacuum (negative pressure) the standard power values [W] as shown in Table 8 shall be used.

	Long Haul	Regional Delivery	Urban Delivery	Municipal Utility	Construction
Pmean	Pmean	Pmean	Pmean	Pmean
[W]	[W]	[W]	[W]	[W]
Vacuum pump	190	160	130	130	130

Fuel saving technologies can be considered by subtracting the corresponding power demand from the power demand of the baseline compressor.

The following combinations of technologies are not considered:

(a)ESS and clutches

(b)Visco clutch and mechanical clutch

In case of a two-stage compressor, the displacement of the first stage shall be used to describe the size of the air compressor system

3.5   Air Conditioning system

For vehicles having an air conditioning system, the standard values [W] as shown in Table 9 shall be used depending on the application.

Identification of vehicle configuration		AC power consumption [W]
Number of axles	Axle configuration	Chassis configuration	Technically permissible maximum laden mass (tons)	Vehicle group	Long haul	Regional delivery	Urban delivery	Municipal utility	Construction
2	4 × 2	Rigid lorry + (Tractor)	> 7,5 - 10	1		150	150
	Rigid lorry + (Tractor)	> 10 - 12	2	200	200	150
	Rigid lorry + (Tractor)	> 12 - 16	3		200	150
	Rigid lorry	> 16	4	350	200	150	300	200
	Tractor	> 16	5	350	200			200
4 × 4	Rigid lorry	> 7,5 - 16	6	—
	Rigid lorry	> 16	7	—
	Tractor	> 16	8	—
3	6 × 2/2 – 4	Rigid lorry	all	9	350	200	150	300	200
	Tractor	all	10	350	200			200
6 × 4	Rigid lorry	all	11	350	200		300	200
	Tractor	all	12	350	200			200
6 × 6	Rigid lorry	all	13	—
	Tractor	all	14
4	8 × 2	Rigid lorry	all	15	—
8 × 4	Rigid lorry	all	16					200
8 × 6/8 × 8	Rigid lorry	all	17	—

3.6   Transmission Power Take-Off (PTO)

For vehicles with PTO and/or PTO drive mechanism installed on the transmission, the power consumption shall be considered by determined standard values. The corresponding standard values represent these power losses in usual drive mode when the PTO is switched off/disengaged.  Application related power consumptions at engaged PTO are added by the simulation tool and are not described in the following.

Design variants regarding power losses (in comparison to a transmission without PTO and / or PTO drive mechanism)
Additional drag loss relevant parts	PTO incl. drive mechanism	only PTO drive mechanism
Shafts / gear wheels	Other elements	Power loss [W]	Power loss [W]
only one engaged gearwheel positioned above the specified oil level (no additional gearmesh)	—	—	0
only the drive shaft of the PTO	tooth clutch (incl. synchroniser) or sliding gearwheel	50	50
only the drive shaft of the PTO	multi-disc clutch	1 000	1 000
only the drive shaft of the PTO	multi-disc clutch and oil pump	2 000	2 000
drive shaft and/or up to 2 engaged gearwheels	tooth clutch (incl. synchroniser) or sliding gearwheel	300	300
drive shaft and/or up to 2 engaged gearwheels	multi-disc clutch	1 500	1 500
drive shaft and/or up to 2 engaged gearwheels	multi-disc clutch and oil pump	3 000	3 000
drive shaft and/or more than 2 engaged gearwheels	tooth clutch (incl. synchroniser) or sliding gearwheel	600	600
drive shaft and/or more than 2 engaged gearwheels	multi-disc clutch	2 000	2 000
drive shaft and/or more than 2 engaged gearwheels	multi-disc clutch and oil pump	4 000	4 000

ANNEX X

CERTIFICATION PROCEDURE FOR PNEUMATIC TYRES

1. Introduction

This Annex describes the certification provisions for tyre with regard to its rolling resistance coefficient. For the calculation of the vehicle rolling resistance to be used as the simulation tool input, the applicable tyre rolling resistance coefficient Cr for each tyre supplied to the original equipment manufacturers and the related tyre test load FZTYRE shall be declared by the applicant for pneumatic tyre approval.

2. Definitions

For the purposes of this Annex, in addition to the definitions contained in UN/ECE Regulation No. 54 and in UN/ECE Regulation No.117, the following definitions shall apply:

(1)‘Rolling resistance coefficient Cr’ means a ratio of the rolling resistance to the load on the tyre

(2)‘The load on the tyre FZTYRE’ means a load applied to the tyre during the rolling resistance test.

(3)‘Type of tyre’ means a range of tyres which do not differ in such characteristics as:

(a)Manufacturer's name;

(b)Brand name or trade mark

(c)Tyre class (in accordance with Regulation (EC) No 661/2009)

(d)Tyre-size designation;

(e)Tyre structure (diagonal (bias-ply), radial);

(f)Category of use (normal tyre, snow tyre, special use tyre) as defined in UN/ECE Regulation No.117;

(g)Speed category (categories);

(h)Load-capacity index (indices);

(i)Trade description/commercial name;

(j)Declared tyre rolling resistance coefficient

3. General requirements

3.1. The tyre manufacturer plant shall be certified to ISO/TS 16949.

3.2. The tyre rolling resistance coefficient shall be the value measured and aligned in accordance with Regulation (EC) No 1222/2009, Annex I part A, expressed in N/kN and rounded to the first decimal place, according to ISO 80000-1 Appendix B, section B.3, rule B (example 1).

3.3. The tyre manufacturer shall test either in a laboratory of Technical Services as defined in Article 41 of Directive 2007/46/EC which carry out in its own facility the test referred to in paragraph 3.2, or in its own facilities in the case: (i)of the presence and responsibility of a representative of a Technical Service designated by an approval authority, or (ii)the tyre manufacturer is designated as a technical service of Category A in accordance with Directive 2007/46/EC Art.41.

4. Conformity of the certified CO2 emissions and fuel consumption related properties

4.1. Any tyre certified under this Regulation shall be in conformity to the declared rolling resistance value as per paragraph 3.2 of this Annex.

4.2. In order to verify conformity of the certified CO2 emissions and fuel consumption related properties, production samples shall be taken randomly from series production and tested in accordance with the provisions set out in paragraph 3.2.

Appendix 1

MODEL OF A CERTIFICATE OF A COMPONENT, SEPARATE TECHNICAL UNIT OR SYSTEM

Maximum format: A4 (210 × 297 mm)

CERTIFICATE ON CO2 EMISSIONS AND FUEL CONSUMPTION RELATED PROPERTIES OF A TYRE FAMILY

Communication concerning: — granting (1) — extension (1) — refusal (1) — withdrawal (1)	Administration stamp
(1)‘delete as appropriate’

of a certificate on CO2 emission and fuel consumption related properties of a tyre family in accordance with Commission Regulation (EU) 2017/2400, as amended by Commission Regulation (EU) 2019/318

Certification number: …

Hash: …

Reason for extension: …

1.Manufacturer's name and address: …

2.If applicable, name and address of manufacturer's representative: …

3.Brand name/trade mark: …

4.Tyre type description: …

(a)Manufacturer's name …

(b)Brand name or trade mark

(c)Tyre class (in accordance with Regulation (EC) No 661/2009) …

(d)Tyre-size designation …

(e)Tyre structure (diagonal (bias-ply); radial) …

(f)Category of use (normal tyre, snow tyre, special use tyre) …

(g)Speed category (categories) …

(h)Load-capacity index (indices) …

(i)Trade description/commercial name …

(j)Declared tyre rolling resistance coefficient …

5.Tyre identification code(s) and technology(ies) used to provide identification code(s), if applicable:

Technology:	Code:
…	…

6.Technical Service and, where appropriate, test laboratory approved for purposes of approval or of verification of conformity tests: …

7.Declared values:

7.1.declared rolling resistance level of the tyre (in N/kN rounded to the first decimal place, in accordance with ISO 80000-1 Appendix B, section B.3, rule B (example 1))

Cr, … [N/kN]

7.2.tyre test load in accordance with Regulation (EC) No 1222/2009 Annex I part A (85 % of single load, or 85 % of maximum load capacity for single application specified in applicable tyre standards manuals if not marked on tyre.)

FZTYRE … [N]

7.3.Alignment equation: …

8.Any remarks: …

9.Place: …

10.Date: …

11.Signature: …

12.Annexed to this communication are: …

Appendix 2

Tyre rolling resistance coefficient information document

SECTION I

0.1. Name and address of manufacturer

0.2 Make (trade name of manufacturer)

0.3 Name and address of applicant:

0.4 Brand name/ trade description:

0.5 Tyre class (in accordance with Regulation (EC) No 661/2009)

0.6 Tyre-size designation;

0.7 Tyre structure (diagonal (bias-ply); radial);

0.8 Category of use (normal tyre, snow tyre, special use tyre);

0.9 Speed category (categories);

0.10 Load-capacity index (indices);

0.11 Trade description/commercial name;

0.12 Declared rolling resistance coefficient;

0.13 Tool(s) to provide additional rolling resistance coefficient identification code (if any);

0.15 Load FZTYRE: … [N]

SECTION II

6.1.Tyre size designation and service description: 6.2.Tyre brand/ trade description: 6.3.Reference inflation pressure: kPa

7.1.Measurement method: 7.2.Test speed: km/h 7.3.Load FZTYRE: N 7.4.Test inflation pressure, initial: kPa 7.5.Distance from the tyre axis to the drum outer surface under steady state conditions, rL: m 7.6.Test rim width and material: 7.7.Ambient temperature: °C 7.8.Skim test load (except deceleration method): N

8.1Initial value (or average in the case of more than 1): N/kN 8.2.Temperature corrected: … N/kN 8.3.Temperature and drum diameter corrected: N/kN 8.4.Alignment equation: 8.5.Rolling resistance level of the tyre (in N/kN rounded to the first decimal place, in accordance with ISO80000-1 Appendix B, section B.3, rule B (example 1)) Cr,aligned: … [N/kN]

Appendix 3

Input parameters for the simulation tool

Introduction

This Appendix describes the list of parameters to be provided by the component manufacturer as input to the simulation tool. The applicable XML schema as well as example data are available at the dedicated electronic distribution platform.

Definitions

(1) ‘Parameter ID’:Unique identifier as used in the simulation tool for a specific input parameter or set of input data

(3) ‘Unit’ …physical unit of the parameter

Set of input parameters

Parameter name	Param ID	Type	Unit	Description/Reference
Manufacturer	P230	token
Model	P231	token		Trade name of manufacturer
CertificationNumber	P232	token
Date	P233	date		Date and time when the component hash is created.
AppVersion	P234	token		Version number identifying the evaluation tool
RRCDeclared	P046	double, 4	[N/N]
FzISO	P047	integer	[N]
Dimension	P108	string	[-]	Allowed values (non-exhaustive): ‘9.00 R20’, ‘9 R22.5’, ‘9.5 R17.5’, ‘10 R17.5’, ‘10 R22.5’, ‘10.00 R20’, ‘11 R22.5’, ‘11.00 R20’, ‘11.00 R22.5’, ‘12 R22.5’, ‘12.00 R20’, ‘12.00 R24’, ‘12.5 R20’, ‘13 R22.5’, ‘14.00 R20’, ‘14.5 R20’, ‘16.00 R20’, ‘205/75 R17.5’, ‘215/75 R17.5’, ‘225/70 R17.5’, ‘225/75 R17.5’, ‘235/75 R17.5’, ‘245/70 R17.5’, ‘245/70 R19.5’, ‘255/70 R22.5’, ‘265/70 R17.5’, ‘265/70 R19.5’, ‘275/70 R22.5’, ‘275/80 R22.5’, ‘285/60 R22.5’, ‘285/70 R19.5’, ‘295/55 R22.5’, ‘295/60 R22.5’, ‘295/80 R22.5’, ‘305/60 R22.5’, ‘305/70 R19.5’, ‘305/70 R22.5’, ‘305/75 R24.5’, ‘315/45 R22.5’, ‘315/60 R22.5’, ‘315/70 R22.5’, ‘315/80 R22.5’, ‘325/95 R24’, ‘335/80 R20’, ‘355/50 R22.5’, ‘365/70 R22.5’, ‘365/80 R20’, ‘365/85 R20’, ‘375/45 R22.5’, ‘375/50 R22.5’, ‘375/90 R22.5’, ‘385/55 R22.5’, ‘385/65 R22.5’, ‘395/85 R20’, ‘425/65 R22.5’, ‘495/45 R22.5’, ‘525/65 R20.5’

Appendix 4

Numbering

1. Numbering:

1.1.	Certification number for tyres shall comprise the following: eXYYYY/YYYYZZZZ/ZZZZT0000*00 Section 1 Section 2 Section 3 Additional letter to section 3 Section 4 Section 5 Indication of country issuing the certificate HDV CO2 certification Regulation (2017/2400) Latest amending Regulation (ZZZZ/ZZZZ) T = Tyre Base certification number 0000 Extension 00
Section 1	Section 2	Section 3	Additional letter to section 3	Section 4	Section 5
Indication of country issuing the certificate	HDV CO2 certification Regulation (2017/2400)	Latest amending Regulation (ZZZZ/ZZZZ)	T = Tyre	Base certification number 0000	Extension 00

ANNEX Xa

CONFORMITY OF SIMULATION TOOL OPERATION AND OF CO2 EMISSIONS AND FUEL CONSUMPTION RELATED PROPERTIES OF COMPONENTS, SEPARATE TECHNICAL UNITS AND SYSTEMS: VERIFICATION TESTING PROCEDURE

1. Introduction

This Annex sets out the requirements for the verification testing procedure which is the test procedure for verifying the CO2 emissions of new heavy-duty vehicles.

The verification testing procedure consists of an on-road test to verify the CO2 emissions of new vehicles after production. It shall be carried out by the vehicle manufacturer and verified by the approval authority that granted the licence to operate the simulation tool.

During the verification testing procedure the torque and speed at the driven wheels, the engine speed, the fuel consumption, the engaged gear of the vehicle and the other relevant parameters listed in point 6.1.6 shall be measured. The measured data shall be used as input to the simulation tool, which uses the vehicle-related input data and the input information from the determination of the CO2 emissions and fuel consumption of the vehicle. For the verification testing procedure simulation, the instantaneously measured wheel torque and the rotational speed of the wheels as well as the engine speed shall be used as input, as described in Figure 1 instead of the vehicle speed, in accordance with point 6.1.6. The fan power during the verification testing procedure shall be calculated in accordance with the measured fan speed. The measured fuel consumption shall be within the tolerances set out in point 7 and compared to the fuel consumption simulated with the verification data set to pass the verification testing procedure.

As part of the verification testing procedure, the correctness of the vehicle input data set from the certification of CO2 emissions and fuel consumption related properties of the components, separate technical units and systems shall also be reviewed to check the data and the data handling process. The correctness of the input data relating to components, separate technical units and systems relevant for air drag and for rolling resistance of the vehicle shall be verified in accordance with point 6.1.1.

2. Definitions

For the purposes of this Annex the following definitions shall apply:

(1)‘verification test relevant data set’ means a set of input data for components, separate technical units and systems and input information used for CO2 determination of a verification testing procedure relevant vehicle;

(2)‘verification testing procedure relevant vehicle’ means a new vehicle for which a value of CO2 emissions and fuel consumption was determined and declared in accordance with Article 9;

(3)‘corrected actual mass of the vehicle’ means the corrected actual mass of the vehicle in accordance with point 2(4) of Annex III;

(4)‘actual mass of the vehicle’ is as defined in Article 2(6) of Regulation (EU) No 1230/2012;

(5)‘actual mass of the vehicle with payload’ means the actual mass of the vehicle with the superstructure and with the payload applied in the verification testing procedure;

(6)‘wheel power’ means the total power at the driven wheels of a vehicle to overcome all driving resistances at the wheel, computed in the simulation tool from the measured torque and rotational speed of the driven wheels;

(7)‘control area network signal’ or ‘CAN signal’ means a signal from the connection with the vehicle electronic control unit as referred to in paragraph 2.1.5 of Appendix 1 to Annex II to Regulation (EU) No 582/2011;

(8)‘urban driving’ means the total distance driven during the fuel consumption measurement at speeds below 50 km/h;

(9)‘rural driving’ means the total distance driven during the fuel consumption measurement at speeds from 50 km/h to 70 km/h;

(10)‘motorway driving’ means the total distance driven in the fuel consumption measurement at speeds above 70 km/h;

(11)‘crosstalk’ means the signal at the main output of a sensor (My), produced by a measurand (Fz) acting on the sensor, which is different from the measurand assigned to this output; the coordinate system assignment is defined in accordance with ISO 4130.

3. Vehicle selection

The number of new vehicles to be tested per year of production ensures that the relevant variations of components, separate technical units or systems used are covered by the verification testing procedure. The vehicle selection for the verification test shall be based on following requirements:

(a)The vehicles for verification test shall be selected out of the vehicles from the production line for which a value of CO2 emissions and fuel consumption has been determined and declared in accordance with Article 9. The components, separate technical units or systems mounted in or on the vehicle shall be out of series production and shall correspond to those mounted at production date of the vehicle.

(b)The vehicle selection shall be made by the approval authority that granted the licence to operate the simulation tool based on proposals from the vehicle manufacturer.

(c)Only vehicles with one driven axle shall be selected for verification test.

(d)It is recommended to include in each verification test relevant data set engine, axle and transmission with highest sales numbers per manufacturer. The components, separate technical units or systems may be tested all in one vehicle or in different vehicles, under the condition that each component is covered by minimum one verification test on one vehicle.

(e)Vehicles which use standard values for CO2 certification of their components, separate technical units or systems instead of measured values for the transmission and for the axle losses shall not be selected for the verification test as long as vehicles complying with the requirements in points a) to c) and using measured loss maps for these components, separate technical units or systems in the CO2 certification, are produced.

(f)The minimum number of different vehicles with different combinations of verification test relevant data sets to be tested by verification test per year shall be based on the sales numbers of the vehicle manufacturer as set out in Table 1:

Number of vehicles to be tested	Verification testing procedure relevant vehicles produced/year
1	1-25 000
2	25 001 -50 000
3	50 001 -75 000
4	75 001 -100 000
5	more than 100 000

(g)The vehicle manufacturer shall finalize the verification test within a period of 10 months after the date of selection of the vehicle for the verification test.

4. Vehicle conditions

Each vehicle for the verification test shall be in series conditions as typically delivered to the customer. No changes in hardware such as lubricants or in the software such as auxiliary controllers are allowed.

4.1.   Vehicle run in

Run in of the vehicle is not mandatory. If the total mileage of the test vehicle is less than 15 000  km, an evolution coefficient for the test result shall be applied as defined in point 7. The total mileage of the test vehicle shall be the odometer reading at start of the fuel consumption measurement. The maximum mileage for the verification testing procedure shall be 20 000  km.

4.2.   Fuel and lubricants

All lubricants shall be in line with the series configuration of the vehicle.

For the fuel consumption measurement as described in point 6.1.5, reference fuel as set out in point 3.2 of Annex V shall be used.

The fuel tank shall be full at start of the fuel consumption measurement run.

5. Measurement equipment

All laboratory reference measurement equipment, used for calibration and verification, shall be traceable to national (international) standards. The calibration laboratory shall comply with the requirements of ISO 9000 series and either ISO/TS 16949 or ISO/IEC 17025.

5.1.   Torque

The direct torque at all driven axles shall be measured with one of the following measurement systems fulfilling the requirements listed in Table 2:

(a)hub torque meter;

(b)rim torque meter;

(c)half-shaft torque meter.

The calibrated range shall be at least 10 000 Nm; the measurement range shall cover the entire range of torque occurring during the verification testing procedure of the tested vehicle.

The drift shall be measured during the verification test described in point 6 by zeroing the torque measurement system in accordance with point 6.1.5 after the pre-conditioning phase by lifting the axle and measuring the torque at lifted axle directly after the verification test again.

For a valid test result a maximum drift of the torque measurement system over the verification testing procedure of 150 Nm (sum of both wheels) shall be proven.

5.2.   Vehicle speed

The vehicle speed shall be used for possible plausibility checks of the gear signal later on and shall be based on the CAN signal.

5.3.   Gear engaged

The engaged gear does not need to be measured but shall be calculated by the simulation tool based on measured engine speed, the vehicle speed and the tyre dimensions and transmission ratios of the vehicle in accordance with point 7. The gear position may be provided also from the CAN signal to check possible deviations from the gear position calculated by the simulation tool. In case of deviations of the gear position in more than 5 % of the test duration, the reasons for the deviation shall be investigated and reported by the vehicle manufacturer. The input data on gear position shall be used in the simulation tool to compute the gear dependent losses in the gear box. The engine speed shall be taken by the simulation tool from the input data as defined in point 5.4.

5.4.   Rotational speed of the engine

The signal from the connection with the vehicle electronic control unit via the open on-board diagnostic interface shall be used to measure the engine speed. Alternative measurement systems are allowed if they fulfil the requirements set out in Table 2.

5.5.   Rotational speed of the wheels at the driven axle

The measurement system for the rotational speed of left and right wheel at the driven axle for the assessment of the power demand at the wheels as input to the simulation tool for the verification test simulation shall fulfil the requirements set out in Table 2.

5.6.   Rotational speed of fan

The CAN signal for the fan speed may be used, if available. Alternatively an external sensor fulfilling the requirements set out in Table 2 may be used.

5.7.   Fuel measurement system

The fuel consumed shall be measured on-board with a measurement device reporting the total amount of fuel consumed in kilograms. The fuel measurement system shall be based on one of the following measurement methods:

(a)Measurement of fuel mass. The fuel measuring device shall fulfil the accuracy requirements set out in Table 2 for the fuel mass measurement system.

(b)Measurement of fuel volume together with correction for the thermal expansion of the fuel. The fuel volume measurement device and fuel temperature measurement device shall fulfil the accuracy requirements set out in Table 2 for the fuel volume measurement system. The fuel mass consumed shall be calculated in accordance with the following equations:

where:

5.8.   Vehicle weight

The following masses of the vehicle shall be measured with equipment fulfilling the requirements set out in Table 2:

(a)actual mass of the vehicle;

(b)actual mass of the vehicle with payload.

5.9.   General requirements for the on-board measurements

All data shall be recorded at least in 2 Hz frequency or at recommended frequency from the equipment maker, whichever is the higher value.

The input data for the simulation tool may be composed from different recorders. The following input data shall be provided from measurements:

(a)torque at the driven wheels per wheel;

(b)rotational speed at the driven wheels per wheel;

(c)gear (optional);

(d)engine speed;

(e)fan speed;

(f)vehicle speed;

(g)fuel flow.

The torque and rotational speed at the wheels shall be recorded in one data-logging system. If different data-logging systems are used for the other signals, one common signal, such as vehicle speed, shall be recorded to ensure correct time alignment of the signals.

The accuracy requirements set out in Table 2 shall be met by all measurement equipment used. Any equipment not listed in Table 2 shall fulfil the accuracy requirements set out in Table 2 of Annex V.

Measurement system	Accuracy	Rise time (1)
Balance for vehicle weight	50 kg or < 0,5 % of max. calibration whichever is smaller	—
Rotational speed wheels	< 0,5 % of max. calibration	≤ 1 s
Fuel mass flow for liquid fuels	< 1,0 % of reading or < 0,5 % of max. calibration whichever is larger	≤ 2 s
Fuel volume measurement system (2)	< 1,0 % of reading or < 0,5 % of max. calibration whichever is larger	≤ 2 s
Temperature of the fuel	± 1 °C	≤ 2 s
Sensor for measuring the rotational speed cooling fan	0,4 % of reading or 0,2 % of max. calibration of speed whichever is larger	≤ 1 s
Engine speed	As set out in Annex V
Wheel torque	For 10 kNm calibration: < 40 Nm accuracy < 20 Nm crosstalk	< 0,1 s
(1)Rise time means the difference in time between the 10 percent and 90 percent response of the final analyser reading (t90 – t10). (2)The accuracy shall be met for the integral fuel flow over 100 minutes.

The maximum calibration values shall be at least 1,1 times the maximum predicted value expected during all test runs for the respective measurement system. For the torque measurement system the maximum calibration may be limited to 10 kNm.

Accuracy given shall be met by the sum of all single accuracies in the case more than one scale is used.

6. Test procedure

6.1.   Vehicle preparation

The vehicle shall be taken from the series production and selected as set out in point 3.

6.1.1.   Validation of input data

The manufacturer's records file for the vehicle selected shall be used as basis for validating the input data. The vehicle identification number of the vehicle selected shall be the same as the vehicle identification number in the customer information file.

Upon request by the approval authority that granted the licence to operate the simulation tool, the vehicle manufacturer shall provide, within 15 working days, the manufacturer's records file, the input information and input data necessary to run the simulation tool as well as the certificate of CO2 emissions and fuel consumption related properties for all relevant components, separate technical units or systems.

6.1.1.1.   Verification of components, separate technical units or systems and input data and information

The following checks shall be performed for the components, separate technical units and systems mounted on the vehicle:

(a)Simulation tool data integrity: the integrity of the cryptographic hash of the manufacturer's records file in accordance with Article 9(3) re-calculated during the verification testing procedure with the hashing tool shall be verified by comparison with the cryptographic hash in the certificate of conformity;

(b)Vehicle data: the vehicle identification number, axle configuration, selected auxiliaries and power take off technology shall match the selected vehicle;

(c)Component, separate technical unit or system data: the certification number and the model type imprinted on the certificate of CO2 emissions and fuel consumption related properties shall match the component, separate technical unit or system installed in the selected vehicle;

(d)The hash of the simulation tool input data and the input information shall match the hash imprinted on the certificate of CO2 emissions and fuel consumption related properties for the following components, separate technical units or systems:

(i)engines;

(ii)transmissions;

(iii)torque converters;

(iv)other torque transferring components;

(v)additional driveline components;

(vi)axles;

(vii)body or trailer air drag;

(viii)tyres.

6.1.1.2.   Verification of the vehicle mass

If requested by the approval authority that granted the licence to operate the simulation tool, a verification of the corrected actual mass of the vehicle shall be included into the verification of input data.

For the verification of the mass, the mass in running order of the vehicle shall be verified in accordance with point 2 of Appendix 2 to Annex I to Regulation (EC) No 1230/2012.

6.1.1.3.   Actions to be taken

In case of discrepancies in the certification number or the cryptographic hash of one or more files regarding the components, separate technical units or systems listed in subpoints (d)(i) to (vii) of point 6.1.1.1 the correct input data file fulfilling the checks in accordance with points 6.1.1.1 and 6.1.1.2 shall replace the incorrect data for all further actions. If no complete input data set with correct certificates of CO2 emissions and fuel consumption related properties is available for the components, separate technical units or systems listed in subpoints (d)(i) to (vii) of point 6.1.1.1 the verification test shall end and the vehicle fails the verification testing procedure.

6.1.2.   Run in phase

After the validation of input data in accordance with point 6.1.1, a run in phase up to maximum 15 000  km odometer reading may take place, with no need to use the reference fuel, if the odometer reading of the vehicle selected is below 15 000  km. In case of damage of any of the components, separate technical units or systems listed in point 6.1.1.1, the component, separate technical units or systems may be replaced by an equivalent component, separate technical units or systems with the same certification number. The replacement shall be documented in the test report.

All relevant components, separate technical units or systems shall be checked before the measurements to exclude unusual conditions, such as incorrect oil fill levels, plugged air filters or on-board diagnostic warnings.

6.1.3.   Set up of measurement equipment

All measurement systems shall be calibrated in accordance with the provisions of the equipment maker. If no provisions exist, the recommendations from the equipment maker shall be followed for calibration.

After the run in phase, the vehicle shall be equipped with the measurement systems set out in point 5.

6.1.4.   Set up of the test vehicle for the fuel consumption measurement

Tractors of the vehicle groups defined in Table 1 of Annex I shall be tested with any type of semitrailer, providing the loading defined below can be applied.

Rigid lorries of the vehicle groups defined in Table 1 of Annex I shall be tested with trailer, if a trailer connection is mounted. Any body type or other device to carry the loading set out below can be applied.

The bodies of the vehicles may differ from the standard bodies set out in Table 1 of Annex I for the certification of CO2 emissions and fuel consumption related properties of component, separate technical units or systems.

The vehicle payload shall be at minimum to a mass leading to a total test weight of 90 % of the maximum gross combined weight or gross vehicle weight for rigid lorries without trailer.

The tyre inflation pressure shall be in line with the recommendation of the manufacturer. The tyres of the semitrailer may differ from the standard tyres set out in Table 2 of Part B of Annex II to Regulation (EC) No 661/2009 for the CO2 certification of tyres.

All settings influencing the auxiliary energy demand shall be set to minimum reasonable energy consumption where applicable. The air conditioning shall be switched off and venting of the cabin shall be set lower than medium mass flow. Additional energy consumers not necessary to run the vehicle shall be switched off. External devices to provide energy on board, such as external batteries, are allowed only for running the extra measurement equipment for the verification testing procedure listed in Table 2 but shall not provide energy to serial vehicle equipment.

A particle filter regeneration may be initiated and shall be achieved before the verification test. If an initiated particle filter regeneration cannot be achieved before the verification test, the test is invalid and shall be repeated.

6.1.5.   Verification test

6.1.5.1.   Route selection

The route selected for the verification test shall fulfil the requirements set out in Table 3. The routes may include both public and private tracks.

6.1.5.2.   Vehicle pre conditioning

No specific pre-conditioning of the vehicle is required.

6.1.5.3.   Vehicle warm up

Before the fuel consumption measurement starts, the vehicle shall be driven for warm up as set out in Table 3. The warm up phase shall not be considered in the evaluation of the verification test.

6.1.5.4.   Zeroing of the torque measurement equipment

Zeroing of the torque measurement equipment shall follow the instruction of the equipment maker. It shall be ensured for zeroing, that the torque on the driven axle is zero. For zeroing, the vehicle shall be stopped directly after the warm up phase and zeroing shall be performed directly after the vehicle stop to minimise cool down effects. Zeroing shall be finished within less than 20 minutes.

6.1.5.5.   Fuel consumption measurement

The fuel consumption measurement shall start directly after the zeroing of the wheel-torque measurement equipment at vehicle stand still and engine idling. The vehicle shall be driven during the measurement in a driving style avoiding unnecessary braking of the vehicle, gas pedal pumping and aggressive cornering. The setting for the electronic control systems which is activated automatically at vehicle start shall be used, and gear shifts shall be performed by the automated system if applicable. If only manual settings for the electronic control systems are available, the settings leading to higher fuel consumption per kilometre shall be selected. The duration of the fuel consumption measurement shall be within the tolerances set out in Table 3. The fuel consumption measurement shall end also at vehicle stand still in idling condition directly before the measurement of the drift of the torque measurement equipment.

6.1.5.6.   Measurement of the drift of the torque measurement equipment

Directly after the fuel consumption measurement, the drift of the torque measurement equipment shall be recorded by measuring the torque at the same vehicle conditions as during the zeroing process. If the fuel consumption measurement does not end at zero vehicle speed, the vehicle shall be stopped for the drift measurement in moderate deceleration.

6.1.5.7.   Boundary conditions for the verification test

The boundary conditions to be met for a valid verification test are set in Table 3.

If the vehicle passes the verification test in accordance with point 7, the test shall be set valid even if the following conditions are not met:

—undercut of minimum values for parameter No 1, 2, 6, 9 in Table 3,

—exceedance of maximum values for parameter No 3, 4, 5, 7, 8, 10, 12 in Table 3.

No	Parameter	Min.	Max.	Applicable for
1	Warm up [minutes]	60
2	Average velocity at warm up [km/h]	70 (1)	100
3	Fuel consumption measurement duration [minutes]	80	120
4	Distance based share urban driving	2 %	8 %	vehicle groups 4, 5, 9, 10
5	Distance based share rural driving	7 %	13 %
6	Distance based share motorway driving	74 %	—	vehicle groups 4, 5, 9, 10
7	Time share of idling at stand still		5 %
8	Average ambient temperature	5 °C	30 °C
9	Road condition dry	100 %
10	Road condition snow or ice		0 %
11	Seal level of the route [m]	0	800
12	Duration of continuous idling at stand still [minutes]		3
(1)Or maximum vehicle speed if lower than 70 km/h

In case of extraordinary traffic conditions, the verification test shall be repeated.

6.1.6.   Data reporting

The data recorded during the verification testing procedure shall be reported to the approval authority that granted the licence to operate the simulation tool as follows:

(a)The data recorded shall be reported in a constant 2 Hz signals as set out in Table 1. The data recorded at higher frequencies than 2 Hz shall be converted into 2 Hz by averaging the time intervals around the 2 Hz nodes. In case of e.g. 10 Hz sampling, the first 2 Hz node is defined by the average from second 0,1 to 0,5, the second node is defined by the average from second 0,6 to 1,0. The time stamp for each node shall be the last time stamp per node, i.e. 0,5, 1,0, 1,5 etc.

(b)The wheel power shall be calculated from the measured wheel torque and rotational wheel speed. All values shall first be converted into 2 Hz signals in accordance with point (a). Then the wheel power for each driven wheel shall be calculated from the 2 Hz torque and speed signals as set out in the following equation:

where:

The wheel power input data for the verification test simulation with the simulation tool shall be the sum of the power of all driven wheels of the vehicle as set out in the following equation:

where:

Quantity	Unit	Header input data	Comment
time node	[s]
vehicle speed	[km/h]
engine speed	[rpm]
engine cooling fan speed	[rpm]
torque left wheel	[Nm]
torque right wheel	[Nm]
wheel speed left	[rpm]
wheel speed right	[rpm]
gear	[-]		optional signal for MT and AMT
fuel flow	[g/h]		for standard NCV (point 7.2)

7. Test evaluation

The simulated fuel consumption shall be compared to the measured fuel consumption using the simulation tool.

7.1.   Simulation of the fuel consumption

The input data and input information for the simulation tool for the verification test shall be the following:

(a)The certified CO2 emissions and fuel consumption related properties of the following components, separate technical units or systems:

(i)engines;

(ii)transmissions;

(iii)torque converters;

(iv)other torque transferring components;

(v)additional driveline components;

(vi)axles.

(b)The input data set out in Table 4.

The power calculated by the simulation tool by the equations of longitudinal dynamics from the measured vehicle speed and road gradient course may be used for plausibility checks to test if the total simulated cycle work is similar to the measured value.

The simulation tool shall calculate the gears engaged during the verification test by calculating the engine speeds per gear at the actual vehicle speed and selecting the gear that provides the engine speed closest to the measured engine speed.

The measured wheel power shall replace in the verification test mode of the simulation tool the simulated power demand at the wheels. The measured engine speed and the gear defined in the verification test input data shall replace the corresponding simulation part. The standard fan power in the simulation tool shall be replaced by the fan power calculated from the measured fan speed in the simulation tool as follows:

where:

The steering pump, compressor and generator shall be attributed standard values in accordance with Annex IX.

All other simulation steps and data handling concerning axle, transmission and engine efficiency shall be identical to the application of the simulation tool to determine and declare the CO2 emissions and fuel consumption of new vehicles.

The simulated fuel consumption value shall be the total fuel flow over the verification test relevant test distance, from the end of the zeroing after the warm up phase to the end of the test. The total verification test relevant test distance shall be calculated from the vehicle speed signal.

The results from the simulation tool for the verification test shall be calculated as follows:

where:

7.2.   Calculation of the measured fuel consumption

The measured fuel flow shall be integrated for the same time span as the simulated fuel consumption. The measured fuel consumption for the total test shall be calculated as follows:

where:

The measured fuel consumption values shall be corrected for the net calorific value (NCV) as set out in point 3 of Annex V to calculate the verification test results.

where:

7.3.   Pass/Fail check

The vehicle shall pass the verification test if the ratio of corrected measured fuel consumption to simulated fuel consumption is below the tolerances set out in Table 5.

In the case of a shorter run-in phase than 15 000  km the influence on the fuel efficiency of the vehicle may be corrected with the following evolution coefficient:

where:

For vehicle odometer reading above 15 000  km, no correction shall be applied.

The ratio of measured and simulated fuel consumption for the total verification test relevant trip shall be calculated as verification test ratio in accordance with the following equation:

Where:

For a comparison with the declared CO2 emissions of the vehicle in accordance with Article 9, the verified CO2 emissions of the vehicle are determined as follows:

where:

If a first vehicle fails the tolerances for CVTP, two more tests may be performed on the same vehicle or two more similar vehicles may be tested on request of the vehicle manufacturer. For the evaluation of the pass criterion set out in Table 5, the averages of the verification testing procedure ratio from the up to three tests shall be used. If the pass criterion is not reached, the vehicle fails the verification testing procedure.

	CVPT
Pass criterion for the verification testing procedure	< 1,075

8. Reporting procedures

The test report shall be established by the vehicle manufacturer for each vehicle tested and shall include at least the following results of the verification test:

8.1.   General

8.1.1. Name and address of the vehicle manufacturer

8.1.2. Address(es) of assembly plant(s)

8.1.3. The name, address, telephone and fax numbers and email address of the vehicle manufacturer's representative

8.1.4. Type and commercial description

8.1.5. Selection criteria for vehicle and CO2 relevant components (text)

8.1.6. Vehicle owner

8.1.7. Odometer reading at test start of the fuel consumption measurement (km)

8.2.   Vehicle information

8.2.1. Vehicle model

8.2.2. Vehicle identification number (VIN)

8.2.3. Vehicle category (N2, N3)

8.2.4. Axle configuration

8.2.5. Maximum gross vehicle weight (t)

8.2.6. Vehicle group

8.2.7. Corrected actual mass of the vehicle (kg)

8.2.8. Cryptographic hash of the manufacturer's records file

8.2.9. Vehicle combination's gross combined weight in the verification test (kg)

8.3.   Main engine specifications

8.3.1. Engine model

8.3.2. Engine certification number

8.3.3. Engine rated power (kW)

8.3.4. Engine capacity (l)

8.3.5. Engine reference fuel type (diesel/LPG/CNG …)

8.3.6. Hash of the fuel map file/document

8.4.   Main transmission specifications

8.4.1. Transmission model

8.4.2. Transmission certification number

8.4.3. Main option used for generation of loss maps (Option1/Option2/Option3/Standard values)

8.4.4. Transmission type

8.4.5. Number of gears

8.4.6. Transmission ratio final gear

8.4.7. Retarder type

8.4.8. Power take off (yes/no)

8.4.9. Hash of the efficiency map file/document

8.5.   Main retarder specifications

8.5.1. Retarder model

8.5.2. Retarder certification number

8.5.3. Certification option used for generation of a loss map (standard values/measurement)

8.5.4. Hash of the retarder efficiency map file/document

8.6.   Torque converter specification

8.6.1. Torque converter model

8.6.2. Torque converter certification number

8.6.3. Certification option used for generation of a loss map (standard values/measurement)

8.6.4. Hash of the efficiency map file/document

8.7.   Angle drive specifications

8.7.1. Angle drive model

8.7.2. Axle certification number

8.7.3. Certification option used for generation of a loss map (standard values/measurement)

8.7.4. Angle drive ratio

8.7.5. Hash of the efficiency map file/document

8.8.   Axle specifications

8.8.1. Axle model

8.8.2. Axle certification number

8.8.3. Certification option used for generation of a loss map (standard values/measurement)

8.8.4. Axle type (e.g. standard single driven axle)

8.8.5. Axle ratio

8.8.6. Hash of the efficiency map file/document

8.9.   Aerodynamics

8.9.1. Model

8.9.2. Certification option used for generation of CdxA (standard values/measurement)

8.9.3. CdxA Certification number (if applicable)

8.9.4. CdxA value

8.9.5. Hash of the efficiency map file/document

8.10.   Main tyre specifications

8.10.1. Tyre certification number on all axles

8.10.2. Specific rolling resistance coefficient of all tyres on all axles

8.11.   Main auxiliary specifications

8.11.1. Engine cooling fan technology

8.11.2. Steering pump technology

8.11.3. Electric system technology

8.11.4. Pneumatic system technology

8.12.   Test conditions

8.12.1. Actual mass of the vehicle (kg)

8.12.2. Actual mass of the vehicle with payload (kg)

8.12.3. Warm up time (minutes)

8.12.4. Average velocity at warm up (km/h)

8.12.5. Fuel consumption measurement duration (minutes)

8.12.6. Distance based share urban driving (%)

8.12.7. Distance based share rural driving (%)

8.12.8. Distance based share motorway driving (%)

8.12.9. Time share of idling at stand still (%)

8.12.10. Average ambient temperature (°C)

8.12.11. Road condition (dry, wet, snow, ice, others please specify)

8.12.12. Maximum seal level of the route (m)

8.12.13. Maximum duration of continuous idling at stand still (minutes)

8.13.   Results of the verification test

8.13.1. Average fan power calculated for the verification test by the simulation tool (kW)

8.13.2. Work over the verification test calculated by the simulation tool (kW)

8.13.3. Work over the verification test measured (kW)

8.13.4. NCV of the fuel used in the verification test (MJ/kg)

8.13.5. Fuel consumption in the verification test measured (g/km)

8.13.6. Fuel consumption in the verification test measured, corrected (g/kWh)

8.13.7. Fuel consumption in the verification test simulated (g/km)

8.13.8. Fuel consumption in the verification test simulated (g/kWh)

8.13.9. Mission profile (long haul/long haul(EMS)/regional/regional(EMS)/urban/municipal/construction)

8.13.10. Verified CO2 emissions of the vehicle (g/tkm)

8.13.11. Declared CO2 emissions of the vehicle (g/tkm)

8.13.12. Ratio of fuel consumption measured and simulated in the verification testing procedure in (-)

8.13.13. Passed the verification test (yes/no)

8.14.   Software and user information

8.14.1. Simulation tool version (X.X.X)

8.14.2. Date and time of the simulation

ANNEX XI

AMENDMENTS TO DIRECTIVE 2007/46/EC

(1)In Annex I the following point 3.5.7 is inserted:

‘3.5.7 CO2 emissions and fuel consumption certification (for heavy-duty vehicles, as specified in Article 6 of Commission Regulation (EU) 2017/2400)

3.5.7.1 Simulation tool license number:’

(2)In Annex III, in Part I, A (Categories M and N), the following points 3.5.7. and 3.5.7.1. are inserted:

‘3.5.7 CO2 emissions and fuel consumption certification (for heavy-duty vehicles, as specified in Article 6 of Commission Regulation (EU) 2017/2400)

3.5.7.1 Simulation tool licence number:’

(3)In Annex IV, Part I, is amended as follows:

(a)the row 41A is replaced by the following:

‘41A	Emissions (Euro VI) heavy duty vehicles/access to information	Regulation (EC) No 595/2009 Regulation (EU) No 582/2011	X (9)	X (9)	X	X (9)	X (9)	X’

(b)the following row 41B is inserted:

‘41B	CO2 simulation tool licence (heavy-duty vehicles)	Regulation (EC) 595/2009 Regulation (EU) 2017/2400					X (16)	X’

(c)the following explanatory note 16 is added:

‘(¹⁶)For vehicles with a technically permissible maximum laden mass from 7 500  kg’

(4)Annex IX is amended as follows:

(a)in Part I, Model B, SIDE 2, VEHICLE CATEGORY N2, the following point 49 is inserted:

‘49.Cryptographic hash of the manufacturer's record file …’

(b)in Part I, Model B, SIDE 2, VEHICLE CATEGORY N3, the following point 49 is inserted:

‘49.Cryptographic hash of the manufacturer's record file …’

(5)in Annex XV, in point 2, the following row is inserted:

‘46B	Rolling resistance determination	Regulation (EU) 2017/2400, Annex X’

(¹) Regulation (EC) No 661/2009 of the European Parliament and of the Council of 13 July 2009 concerning type-approval requirements for the general safety of motor vehicles, their trailers and systems, components and separate technical units intended therefor (OJ L 200, 31.7.2009, p. 1).

(^*1) Commission Regulation (EU) 2017/2400 of 12 December 2017 implementing Regulation (EC) No 595/2009 of the European Parliament and of the Council as regards the determination of the CO2 emissions and fuel consumption of heavy-duty vehicles and amending Directive 2007/46/EC of the European Parliament and of the Council and Commission Regulation (EU) No 582/2011 (OJ L 349, 29.12.2017, p. 1).’;

(²) Commission Regulation (EU) No 1230/2012 of 12 December 2012 implementing Regulation (EC) No 661/2009 of the European Parliament and of the Council with regard to type-approval requirements for masses and dimensions of motor vehicles and their trailers and amending Directive 2007/46/EC of the European Parliament and of the Council (OJ L 353, 21.12.2012, p. 31).

(³) Regulation (EC) No 661/2009 of the European Parliament and of the Council of 13 July 2009 concerning type-approval requirements for the general safety of motor vehicles, their trailers and systems, components and separate technical units intended therefor (OJ L 200 31.7.2009, p. 1)

(⁴) Specify the tolerance; to be within ± 3 % of the values declared by the manufacturer.

(⁵) Delete where not applicable (there are cases where nothing needs to be deleted when more than one entry is applicable)